Controls Engineer

Title: Controls Engineer, Machining Operations

Location: : Redford, MI 48239 USA

Duration: 24 Months

Job Summary:

Position Summary: Perform electrical controls support needed to provide continuous operation of Heavy Duty Engine (HDE) Machining Operations. Machining lines to include: Blocks, Connecting Rods, Heads, and Liners, and well as Turbo Machining & Assembly Operations. The Controls Engineer strives to maintain the operational readiness of all machining equipment, working cross-functionally with Maintenance Supervisors & Mechanical Engineers, Skilled Trades Leaders, and Operations & Quality Department support team members.

Job Functions:

Troubleshoot, modify, and support hardware and software for PLC, CNC, HMI, and Robot controls.

Troubleshoot, modify, and support device level networks.

Troubleshoot, modify, and support servo and variable frequency drive hardware and software.

Implement and support machining monitoring systems with emphasis on interfacing to higher level systems.

Apply controls technology to new and existing processes to provide optimal machining solutions.

Specify, manage, and assist with control designs for new machining equipment procurement.

Provide controls technical assistance and support to machining operations.

Support a collaborative team of Skilled Trades, Supervisors & Process Engineers in the diagnosing & repairs of CNC and Assembly Machining Operations.

Assist Skilled Tradesmen in use of technical drawings & OEM documentation needed to troubleshoot faults, diagnose equipment failure, and facilitate repairs.

Basic Qualifications Required:

BS degree in Electrical Engineering, Electrical Engineering Technology, or related field, or in lieu of degree; 8 years functional working experience.

Proficient in manufacturing equipment hardware and software design practices & standards (i.e. PLC’s HMI’s, servo systems, robotics, vision systems, etc.)

Proficient with PC hardware and commercially available software.

Knowledge of networks & database operations.

Knowledge of electrical codes & standards.

Knowledge of safety codes and standards.

Proficient with AutoCAD and Microsoft Office (Word, Excel, PowerPoint).

Effective oral and written communication skills, and interpersonal skills to work effectively with others.

Ability to read, interpret, and create drawings of building, facility infrastructure, and testing equipment.

Preferred:

Proficient with Siemens Step 7 PLC’s / TIA Portal, Siemens 840D NC Programming, and Siemens VFD’s, servos, and software.

Proficient with Fanuc robots, Cognex vision control systems, & Trumpf laser systems.

Knowledge of Allen Bradley PLC’s, VFD’s, servos, and software.

Knowledge of fluid systems (pneumatic, hydraulic, coolant, and lubrication).

Knowledge of metal cutting, press force monitoring, part marking, fastening, washing, and filter manufacturing & machining processes.

Familiarity with Maximo, SAP, and Outlook.