Process Safety Consultant - PHA Facilitator Hybrid/Remote

Process Safety Consultant – PHA Facilitator

Location: Remote (U.S.-Based Only)

Type: Contract or Full-Time W2 or Part-Time W2 (Flexible)

Travel: 40% to 60% domestic and international

Position Summary

In this role, you'll lead PHA, HAZOP, and LOPA workshops and collaborate directly with clients and technical teams to deliver high-impact safety analyses. This role is ideal for experienced professionals who can hit the ground running and are open to learning Saltegra's methodology. You'll work closely with trained internal scribes and be instrumental in guiding critical discussions and documenting safety recommendations that protect lives and operations.

Successful candidates will have a strong technical foundation, client-facing experience, and the ability to facilitate risk assessment studies independently. We're looking for flexible, motivated consultants or part-time W2 professionals passionate about process safety and delivering exceptional service.

Managing multiple work assignments and projects while collaborating in various time zones will also be a key aspect of this position. If you are passionate about making a difference in the safety and reliability of industries and thrive in a travel-centric role, we want you!

About Our Company

Saltegra Consulting LLC is a Southern California boutique Process Safety and Risk Management Consulting Firm. We are dedicated to providing our clients with the best experience, expertise, and process safety and risk management solutions. Our team consistently facilitates critical safety studies to protect people, businesses, and the environment by reducing the risk of chemical-related incidents.

What You'll Do

• Lead and facilitate PHA (Process Hazard Analyses), HAZOP (Hazard and Operability), and LOPA (Layer of Protection Analysis) studies or workshops
• Select and apply appropriate methodologies (e.g., What-If, Checklist, FMEA, HAZID) based on process complexity
• Collaborate with cross-functional client teams and Saltegra scribes
• Review and ensure accurate documentation of scenarios, safeguards, and recommendations
• Work within and adapt to client-specific standards
• Apply Saltegra's facilitation approach and contribute to continuous improvement
• Provide technical guidance and mentorship to internal scribes
• Communicate effectively with clients and internal stakeholders
• Perform technical reviews and provide QA/QC support on safety deliverables
• Maintain strong, professional client relationships
• Perform additional responsibilities as needed to support client success
  
  

What Sets This Role Apart

• Flexibility in project structure: choose contract or part-time W2 based on your availability
• Work with an established team trained in Saltegra methodology
• Meaningful, high-impact work across clients in various industries
  
  

What We're Looking For

• Bachelor's degree in Chemical, Mechanical, or a related Engineering discipline
• 2 years of experience facilitating PHA/HAZOP/LOPA workshops
• Strong knowledge of PHA tools such as PHAPro, PHAWorks, or equivalent
• Client-facing experience with a proven ability to lead and influence in technical environments
• U.S. work authorization is required
• Availability and willingness to travel 40–60% (domestic and international)
  
  

Bonus Qualifications

• Experience utilizing AI (artificial intelligence) tools such as ChatGPT, Gemini, Copilot, or similar to streamline workflows
• Familiarity with OSHA PSM, EPA RMP, NFPA, or other relevant safety codes and standards
• Safety certifications (e.g., CSP, CCPSC, PE)
• Experience working with distributed teams and across time zones
  
  

What We Offer

• Flexible project-based or part-time W2 arrangements
• Supportive onboarding into Saltegra's facilitation methods
• Opportunities for continued collaboration on key client projects
  
  

What We Offer If Hired As Full-Time W2

• Annual offsite team building activities
• Opportunities for professional growth and development
• A collaborative and supportive work environment, free snacks, team retreats, and get-togethers
• The opportunity to work with leading companies and industries on pivotal safety challenges
• Benefits Package (Dental, Medical, and Vision Insurance)
• Generous PTO that increases with tenure
• Up to fifteen (15) Company Holidays, depending on company and economic performance
  
  

Physical & Travel Requirements

This role involves visiting various client sites, including industrial settings, indoors and outdoors, and in varying environmental conditions (heat, cold, uneven terrain, stairs, etc.). Candidates should be comfortable with frequent travel, which may involve long drives, extended periods away from home, and working across different time zones or shifts, depending on client needs.

Applicants Must Be Able To

• Move freely and safely within industrial environments.
• Stand or sit for extended periods during workshops and computer-based work.
• Lift and transport luggage or work materials up to 50 lbs.
• Be available and willing to travel 40–60% (domestic and international)
  
  

Compensation

This position is open to U.S.-based contractors (1099 with active business entity) or full-time W2 or part-time W2 employees. Hourly rates typically range depending on experience, qualifications, and engagement type. Compensation structure and benefits eligibility will be discussed during the hiring process.

To apply, please send your updated CV and cover letter to careers@saltegra.com or apply here on LinkedIn.

Saltegra Consulting, LLC is an Equal Opportunity Employer. We evaluate qualified applicants without regard to race, color, religion, age, sex, sexual orientation, gender identity, genetic information, national origin, disability, veteran status, and other legally protected characteristics. We are also a drug-free workplace and comply with ADA regulations as applicable.