Quality Control

Scope: QAQC

Purpose: To define the tools, licenses, PPE, and daily procedures expected for a QAQC.

Tool List (Basic Items provided by SES):

Computer Monitor

Coating Gauge (If needed)

Licenses / Certifications (Not Required):

AWS Visual Testing Certification

NACE – Coating Inspector (CIP Level 1) CWI or CPWI

PPE (*Some of these items are provided by SES Safety:

*Hard Hat (Only SES Provided Hard Hats)

*Hi-Vis Vest

*H2S Monitor – Site Specific

*Gloves – 2 Pairs

*Safety Glasses – Z87.1 Steel/ Composite Toe Boots FR Clothing – Site Specific

*Goggles – Site Specific

Report To:

QAQC Coordinator

Qualifications/Requirements:

·       Individual must have a high degree of Integrity.

·       Proficient with Microsoft Office applications.

·       Proficient with Revu Bluebeam.

·       Proficient with ISOs, P&IDs, PFDs, schematics, assembly drawings, etc.

·       Walkdown process lines and Packages

·       Familiar with NDE processes (VT, PT, MT, UT, RT, PAUT, etc.)

·       Familiar with Procedures (Welding, Pressure Testing, NDE, etc.)

·       Compile and verify turnover documentation (Final Books)

·       Build, monitor, and verify data base spreadsheets (Weld Log, Heat Log, NDE, Testing, etc.)

·       Familiar with governing Specifications (API, ISO, ASME, NACE, DOT, AWS, Customer, etc.)

·       Document Control (Verify, Review, and Collect all paperwork MTR’s, NDE Reports, BOM’s, etc.)

·       Build Hydro/Pneumatic Testing Packages

·       Track and report Testing Progress

Daily Expectations:

·       Report to work on time.

·       Make sure that you sign the “Sign In/Out” Sheet daily.

·       Attending daily safety tailgate meetings.

·       Manage and mentor QC helpers working with you.

·       Perform quality inspections throughout the day on the work being performed.

·       Review and understand drawings and specs on all trades (Civil, Mechanical, Structural, Etc.)

·       Review and understand SES QAQC Program.

·       Review and understand SES paperwork and ITPs (Inspection Test Plans).

·       Utilize SES Inspections test plans and checklists.

·       Communicate with superintendent to be aware of upcoming work.

·       Collect all daily production reports.

·       Generate and send required daily and weekly job progress reports.

·       Work out of OneDrive, update, and back-up documentation progress daily.

·       Use, Apply and make sure welding process is being followed.

Weekly Expectations:

·       Review the three weeks look ahead with the GF/ Superintendent to be aware of upcoming work and ready inspection plans.

·       Review the schedule for your work activities to ensure everything is getting inspected and documented.

·       Review production numbers with superintendent each week for crew efficiency.

·       Review job book progress to make sure all documentation is up to date, backed up and nothing has been missed.

End of Project Expectations:

·       Have final Job Book ready as soon as operations end in the project.

·       Submit an electronic copy of the Job Book to client.

·       If requested or needed by the client create a printed copy of the job book as well.

Safety:

·       Read and understand the employee handbook.

·       All new employees are required to be part of the SSE program for the first 90 days.

·       Read and understand the JSA and/or permits.

·       Follow all site-specific safety guidelines.

·       Actively participate in all site safety meetings.

·       Immediately report all safety issues to the Site Safety rep or your immediate supervisor.

ALL EMPLOYEES HAVE STOP WORK AUTHORITY!