What are the responsibilities and job description for the QC Lab Technician - Molding - 1st Shift position at Sun Microstamping Technologies?
Section No. QUA-006
Issue Date: 05/14/01
Revision Level: C
Revision Date: 10/2/2024
FLSA Status: Non-Exempt
JOB TITLE: QC Lab Technician
Dept: Molding Reports to: Quality Manager
SUMMARY:
The QC Lab Technician is responsible for the dimensional verification to customer & business requirements.
The QC Lab’s internal department functions include inspection and testing of materials received, in-process
products and finished products to ensure conformance with customer specifications.
Essential Duties And Responsibilities:
- Performs inspection and testing / auditing activities to ensure continuous product assurance of product.
- Checks dimensions on products (such as, but not limited to: hole locations, square ness, surface relationships, recesses, contours and similar characteristics.
- Maybe required to perform full dimensional layouts of ISIR parts leading to PPAP submission.
- Perform inspections using precision tools with exacting tolerances requiring precise workmanship.
- Equipment use will include calipers, micrometers, optical comparators, video optical equipment, CMM, ohmmeters, indicators and height gages.
- Independent blueprint interpretation including a working knowledge of GD&T interpretation.
- Notifies Manufacturing, Tooling and Engineering as appropriate to resolve issues such as non-conformances and
- trends in inspection data.
- Assists in identifying and isolating nonconforming product.
- Maintains accurate and up to date Quality records and retained samples.
- Assists in associate training in product testing and inspection as well as established quality system procedures.
- Investigating customer, as well as internal complaints regarding Quality.
- Visual inspection of product to established criteria, both standard for molding and part specific.
- Work overtime and shift work as required.
- Any other tasks as assigned.
Expectations
Functional & Working Knowledge / Interaction with production operation on a daily basis (press operations, operator responsibilities, etc.)
- Completion of all requirements per the In-Process Inspection Plans & Print Requirements. (ISP & print verification)
- Training Checklist - Molding Completion
- Meet identified daily production requirements for QC Lab – increase in efficiency.
Conditions (for continued employment)
On-going two-way (in and out of the QC Lab) continual education, teaching, coaching, & feedback to Process
Technicians, Mold & Tool makers, production operators, & supervisor
- It is expected that QC Lab play an active role in the daily operations of the production area & not be isolated solely to Quality functions.
- Proactive & Cooperative
- Successful completion Competency Review with passing score of 90% or better
- (Testing prior to 89th day is acceptable, but for continued employment can not exceed 90 days after job award)
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Policies / Procedures:
Sun has policies, procedures, and work instructions that you are expected to follow. Failure to follow will result in disciplinary actions, up to & including termination. They include, but not limited to:
- Facility policies, procedures, forms, and work instructions, Quality Systems documents, policies, procedures, Red
- Books, Black Books.
- Practice good housekeeping maintain a clean work area to minimize the risk of personal injury, equipment damage, or the manufacture of non-conforming product.
- Adhere to all Sun Microstamping Safety Procedures and Accountabilities (Ref. 1.003.005).
- Proper use of materials and related safety equipment.
- Identify and communicate any unsafe equipment or working conditions.
- Proper documentation of all quality related inspections per customer specification and/or program requirements.
- Participate in continuous improvement activities.
- As well as any common facility practices for production associates as defined /outlined in Employee Handbook.
Cooperation & Teamwork:
Your participation as a cooperative, pro-active & active team member of the Sun family is expected. Failure to follow will result in disciplinary actions up to & including termination. They include, but not limited to:
- Show willingness to share job skills with team.
- Promote a team environment with a positive attitude.
- Participate in continuous improvement activities.
- As well as any common facility practices for production associates as defined /outlined in Employee Handbook.
QUALIFICATIONS:
To perform this job successfully, an individual must:
➢ Be attentive to details & organized & able to complete assigned workload within their assigned shift
EDUCATION and/or EXPERIENCE:
Required
- One-year related manufacturing experience.
- Two years quality technician level experience
- Plastic injection molding industry preferred.
- Understanding of quality systems preferred.
Preferred
- Completion of Molding Operator Level B
LANGUAGE SKILLS:
Required
Candidate must be able to communicate effectively, including reading and writing, in English.
- Follow verbal and written instructions given in English.
- Read manufacturing instructions including packaging requirements of all products according to the control plan.
- Maintain all appropriate records, including production totals, maintenance performed, inventory usage, etc.
- Proper documentation of all quality related inspections per Red Book.
Probationary Period (3 months):
Comprehension of facility documentation:
- Red Book (Control Plans, FMEA’s, Flow Charts, Revision History, Work Instructions, Inspection Records)
- Black Book (Tool History, Production Totals, etc.)
- As well as any common facility practices for production associates as defined /outlined in Employee Handbook.
MATHEMATICAL SKILLS:
Required
Basic math required, ie: addition, subtraction, division, multiplication. As well as any common facility practices for production associates as defined /outlined in Employee Handbook.
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REASONING ABILITY:
Ability to interpret a variety of instructions furnished in written, oral, diagram or schedule form. As well as any common facility practices for production associates as defined /outlined in Employee Handbook.
PHYSICAL DEMANDS & WORK ENVIRONMENT:
- Standing for 8 hours
- Lifting up to 35 pounds
- Any common facility practices for production associates as defined /outlined in Employee Handbook.
Prepared By: Marilyn Maginnes Approved By: Dale Robinson
Title: Controller Title: Director of Quality
Signature: Signature:
Date: Date:
Job Type: Full-time
Pay: $18.00 - $20.00 per hour
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Flexible spending account
- Health insurance
- Life insurance
- Paid time off
- Tuition reimbursement
- Vision insurance
Schedule:
- 8 hour shift
Ability to Commute:
- Clearwater, FL 33764 (Required)
Work Location: In person
Salary : $18 - $20