Maintenance Electrical and Controls Technician

Basic Purpose

The Maintenance Electrical and Controls Technician performs complex technical work in the installation, maintenance, modification, service and repair of electrical systems, equipment, fixtures, and related electro-mechanical systems. This position will be responsible for PLC programming and control logic for automated equipment. This position also inspects and tests elements of electrical systems to locate and diagnose faults and malfunctions, performs required repairs through replacement of inoperative parts or re-wiring of circuits, and provides an estimate of repair or replacement costs beyond the capability to perform. The Electrical and Controls Maintenance Technician also calculates branch circuit loads, interprets electrical wiring diagrams and schematics, and determines methods and requirements for wiring circuits.

Responsibilities

• Programs Variable Frequency Drives or Servo motor drives.
• Performs electrical work in the installation, operation, maintenance, modification, service, and repair of electrical systems, equipment, fixtures, and related electro-mechanical systems.
• Inspects and tests elements of electrical systems to locate and diagnose faults and malfunctions.
• Performs required repairs through replacement of inoperative parts or re-wiring of circuits in accordance with applicable Electrical Industry Codes.
• Ensures that electrical distribution systems are safe, meet the requirements for electrical power, and comply with applicable codes by maintaining, modifying, and repairing those systems; monitoring, installing or replacing, and adjusting transformers to desired rated capacities in conformance with applicable electrical code requirements; calculating branch circuit loads, interpreting electrical wiring diagrams and schematics, and determining methods and requirements for wiring circuits.
• Reduces the need to purchase new/replacement electric motors by maintaining, troubleshooting, and repairing electric motors, determining the interchangeability of parts on non-repairable motors, salvaging those parts as a replacement parts inventory, and replacing starter switches, electrical leads, fuses, insulators, gears, bushings and bearings, and other inoperative components.
• Provides technical assistance in the purchase of new or replacement electrical and electro-mechanical equipment or systems by reviewing and preparing equipment specifications, and advising the Maintenance Manager on equipment capability and compatibility, installation requirements and costs, and potential operations and maintenance expenses.
• Follows all Company safety rules and regulations including LOTO and wears all required PPE.
• Troubleshoots PLC programs and robotics.
• Reads and understands maintenance work orders.
• Accurately performs daily, weekly, monthly, and quarterly preventative maintenance on plant equipment and machinery as required per established PM programs and completes required paperwork in an accurate and timely manner.
• Mentors and/or trains existing and/or new maintenance employees.
• Maintains good housekeeping and follows established safety protocols.
• Able to work in a team environment to include relieving other employees in instances of breaks, absenteeism, vacation, or other production requirements.
• Performs any other duties as assigned or directed by manager.
• Maintains awareness of individual contribution to and impact of the quality, safety, environmental, and product compliance policies and activities; reports all quality issues, unsafe acts, and unsafe conditions to the proper personnel.

Qualifications

• High School Diploma or GED required.
• Certification or equivalent experience in electrical field.
• 4 years’ prior maintenance experience required.
• Ability to lift to 50 lbs. unassisted.
• Ability to stand and/or walk, bend, stoop, or crouch for at least an 8-hour shift.
• Must be able to use hands and fingers to handle or feel machinery, equipment, or parts and work near moving mechanical parts.
• Knowledge of current OSHA, NEC, and ANSI standards
• Must be able to interpret wiring diagrams, blueprints, and electrical schematics.
• Must be able to use electrical test equipment and small hand and power tools.
• Must be computer literate, including proficiency with Microsoft Office Products.
• Ability to accurately use, read, and understand various precision instruments including, but not limited to: meters, meggers, and oscilloscopes.
• Working knowledge of Variable Frequency Drives, PLCs, and HMIs.
• Must be able to work in a fast-paced production environment with accuracy and integrity.
• Able to work in a team environment and interface with a diverse workforce.