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Controls Engineer - Electrical

TekOne IT Services Pvt. Ltd.
Libertyville, IL Contractor
POSTED ON 12/17/2024
AVAILABLE BEFORE 4/14/2025
Job Title: Controls Engineer

Location: Onsite in Libertyville, IL

Duration: 6 months (Contract)

Job Overview

We are seeking an experienced Controls Engineer with 8 years of project-based experience in a high-volume industrial or manufacturing environment. This role is focused on project work, requiring expertise in Allen Bradley ControlLogix PLCs and other automation systems.

Qualifications

  • Education: Bachelor’s degree in Electrical Engineering or a related field.
  • Experience: Minimum of 7 years in a high-volume industrial/manufacturing environment.

Technical Expertise

  • PLC Programming & Troubleshooting: Proficiency in Allen Bradley ControlLogix PLCs and HMI/GUI systems.
  • Software Tools: Advanced knowledge of RSLOGIX5000, Logix Designer, Studio 5000, FactoryTalk SE, Ignition, and Cognex.
  • System Design: Experience designing fault-tolerant systems with error handling and recovery mechanisms.
  • Drives & Servo Systems: Expertise in setting up and troubleshooting Allen Bradley Power-Flex variable frequency drives (VFDs) and Kinetix multi-axis servo drives.
  • Networking: Understanding of factory LAN/WAN Ethernet networks, including IP configuration for devices.

Additional Technical Skills

  • Fieldbus Networks: ProfiNet, DeviceNet, Ethernet/IP, and safety-rated fieldbus networks.
  • RFID Systems: Knowledge of radio frequency identification components (receiver, antenna, puck, reader).
  • PID Tuning & Feedback Loops: Proficiency in tuning and troubleshooting closed feedback loops.
  • Serial Communication: RS-232, RS-422, RS-485, ProfiBus, Modbus RTU, Data Highway between PLCs and microcontrollers.
  • Ethernet Communications: Between PLCs and embedded data collection systems.
  • Component Selection: Expertise in selecting circuit protectors, wires, cables, sensors, safety hardware, remote I/O, and VFDs.

Desired Skills

  • Medical Device Industry Experience: Prior experience with equipment engineering in the medical device industry is a plus.
  • Vision Systems: Familiarity with Cognex, Keyence, and Fanuc vision systems is highly desirable.
  • Beckman or B&R (ABB) PLCs: Experience programming and troubleshooting is a plus.

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