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Sr. Mechanical Design Engineer, New Vehicle Architecture, New Programs Engineer

Tesla Motors
Hawthorne, CA Full Time
POSTED ON 2/13/2025
AVAILABLE BEFORE 5/9/2025

The New Programs Engineering team works at the front-end of vehicle design and development, working in an iterative environment to study, simulate, build, and prove Tesla's future generation of vehicles. This position requires frequent interaction with our Interior / Exterior Design, Human Factor & Ergonomics, and Vehicle Engineering production teams, most closely with Chassis, Powertrain, Body-in-White, Low / High-Voltage, NVH, Durability, and CAE analyses. You will be part of the team that creates and executes world-class new vehicle architectures. You will utilize your expertise in vehicle systems and vehicle attributes and develop as a full vehicle engineer - designing and delivering systems rather than just components. This is a mechanical design engineering position where product design expertise and a fundamental, first principles approach to problem solving are far more important than extensive project engineering or automotive industry specific experience.

Responsibilities

  • Operate as a standalone role and responsible for owning a specific vehicle system (examples could include chassis, seating, mechanisms of various kinds, lighting) and / or integration of various systems during the initial development
  • Architect, mature and develop vehicle systems from initial product scope and concepts through to design & release of prototype level components and systems that represent future production vehicles
  • Capture, document, and trade-off internal and external (regulatory) requirements
  • Generate concept proposals in alignment with the new vehicle program scope and attribute requirements. Brainstorm and collaborate with engineers, designers, and users in creating new solutions for automotive applications
  • Down select solutions generated based on quantifiable vehicle attributes, system cost and weight. Propose and defend solutions in engineering and studio design review meetings.
  • Develop in CATIA 3D proposed system solutions and align / resolve (as part of a small interdisciplinary team) interfaces and clearances with chassis, body structure, interior, exterior, thermal and powertrain components
  • Design, release, and build components for early-phase physical prototyping to validate the targeted attributes
  • Innovate, develop, and improve engineering development processes continuously

Requirements

  • Degree in Mechanical Engineering or equivalent experience
  • Minimum of 5 years of relevant engineering experience (OEM / supplier, motorsport)
  • Broad experience with various automotive systems (such as chassis, powertrain, thermals, structures, lighting) and prototyping
  • First-principles knowledge of various vehicle attributes
  • Proficiency in CAD (Computer Aided Design) software using parametric elements and knowledge-based engineering tools
  • Strong understanding of GD&T
  • Ability to interpret CAE results and integrate recommendations into product designs
  • Must be proactive in improving processes and driving projects, examples of this should be provided
  • Detail-oriented personality with effective documentation and reporting
  • Excellent communicator, resourceful, and mindful of time management
  • Compensation and Benefits

    Benefits

    Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire :

  • Aetna PPO and HSA plans >
  • 2 medical plan options with $0 payroll deduction

  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include : critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
  • Expected Compensation

    88,084 - $196,194 / annual salary cash and stock awards benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

    Salary : $88,084 - $196,194

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