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Staff Quality Engineer, Module

Tesla
Sparks, NV Full Time
POSTED ON 2/21/2025
AVAILABLE BEFORE 5/19/2025

The Staff Quality Engineer will be responsible for providing on time support to our internal or external customers to develop and sustain the quality of Module manufacturing for Model 3 and Y programs. You will assess risks, engineer the necessary quality controls (including the incoming components) and prevention methods to achieve production targets and ultimately deliver a safe and reliable product to enable Tesla's mission to accelerate the word towards sustainable energy. A successful candidate must be a professional problem solver, data driven, with quality and customer mindset, and have the personal drive and stamina for relentless, continual improvement.

Responsibilities

  • Development of manufacturing requirements, quality standards and product quality plans to assure products will meet expectations of our target customers
  • Deployment of manufacturing level requirements to subsystems, assemblies & components to assure clear focus on design and customer needs
  • Identification of critical requirements to assure proper supplier and production focus on critical needs
  • Leading development of FMEAs (Design & Process) for development teams to identify and address critical risks
  • Support development of manufacturing equipment, controls and test plans to address risks identified in FMEA
  • Participate in design reviews to assure product subsystem quality, manufacturability, reliability, etc.
  • Assist development with statistical tolerancing, Monte Carlo analysis and other methods to investigate the effects of part and process variability on system performance
  • Support process capability analyses to investigate the ability of suppliers and production processes to meet defined specifications and quality standards
  • Design effective experiments through DOE or other methods to support design teams in investigation of various alternatives or in design validation testing
  • Manage and facilitate the root cause & corrective actions system through tracking and validation of issues and support in root cause analysis through facilitating brainstorming, use of lean methodologies, hypothesis testing, design of experiments, etc.

Requirements

  • Degree in Electrical, Mechanical, Materials, Industrial Engineering, or equivalent experience
  • Six Sigma certification is preferred
  • A minimum of 7 years of experience
  • Specific training and demonstrated success in applying design for quality and problem solving methodologies, FMEA, process capability analysis, hypothesis testing, DoE, SPC, etc.
  • Strong background and demonstrated success applying statistical methods
  • Minitab, JMP or other statistical software capabilities are preferred
  • Data mining and database (e.g. MySQL) experience
  • Excellent oral, written and presentation communication skills
  • Compensation and Benefits

    Benefits

    Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire :

  • Aetna PPO and HSA plans >
  • 2 medical plan options with $0 payroll deduction

  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include : critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
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