Process Engineer - PB Leiner USA

Company Description

PB Leiner is one of the world’s leading producers of high-quality gelatins and collagen peptides. We supply a growing market in food, pharma, health nutrition and technical applications. In all our efforts, we strive to be The Clear Solution for our customers. We spot and exploit opportunities and try to anticipate future trends for them. We pursue outstanding quality and choice, as well as smooth delivery. We have a global presence in terms of both our plants and sales support and count approximately 1,300 collaborators worldwide.

PB Leiner is part of Tessenderlo Group, an industrial group that focuses on agriculture, valorizing bio-residuals, machinery, mechanical engineering, electronics, energy, and providing industrial solutions with a focus on water. With its headquarters in Belgium, the group is active in over 100 countries and it has a global team of more than 7,000 employees. Its belief that “Every Molecule Counts” is at the heart of the strategy of the group: Tessenderlo Group continually strives to valorize its products and processes to the maximum and to add value to everything it does. For more information about Tessenderlo Group, its people, and its brands, please visit www.tessenderlo.com. 

Job Description

This role is responsible for optimizing and controlling the gelatin production process, supporting all production operations from raw material treatment through to finished goods and by-products. The primary focus is on improving yield, quality, efficiency, and cost-effectiveness. This position leads process improvement initiatives, supports engineering projects, and ensures compliance with safety, quality, and regulatory standards.

Key Responsibilities:

Process Optimization & Control

• Monitor gelatin process performance and ensure key performance indicators (KPIs) remain under control.
• Analyze production yield and capacity; identify and implement improvement opportunities.
• Evaluate usage of production resources (e.g., utilities, chemicals, supplies) and lead cost-saving initiatives.
• Measure product quality throughout the process; support quality improvement activities.
• Lead process improvement initiatives in collaboration with South America Operations Technical Support.
• Assist in plant validation activities and global Manufacturing Excellence (ME) programs.
• Follow project management principles and collaborate with the Global Technology Manager on the implementation of new technologies or process changes.

Project Engineering

• Support the development and execution of process improvement projects, including those requiring capital investment.
• Design experiments and managing product/process improvement trials.
• Collaborate with production and maintenance teams to execute improvement initiatives.
• Ensure accurate process data is used in project design and implementation.
• Coordinate with QA/QC to ensure improvements meet quality standards.
• Oversee commissioning and ensure successful performance of implemented projects

Safety, Health, Environment & Quality (SHEQ)

• Ensure adherence to safety, health, environmental, food safety, and GMP guidelines.
• Participate in HACCP studies and activities.
• Contribute to Process Safety Management (PSM) and Risk Management Plan (RMP) programs.
• Develop and maintain process standards and training documentation.

Training & Knowledge Sharing

• Ensure knowledge is documented and shared within the plant to support continuous improvement.
• Stay current with technological advancements and apply them within the department.
• Participate in and support safety and food safety training initiatives.
• Deliver process training to relevant plant personnel.
• Document all process changes and improvements in SOPs before implementation.
• Promote Manufacturing Excellence principles across the operation.

Qualifications

Qualifications:

• Bachelor’s degree in chemical or food engineering or related field preferred.
• 3 years of experience in process engineering or production optimization in a chemical, food, or pharmaceutical environment.
• Problem-solving mindset with a continuous improvement approach.
• Effective communication and collaboration abilities.
• Proficient in MS Office and ERP systems.

Preferred Qualifications:

• Technical education provides a strong foundation in process chemistry or engineering principles relevant to gelatin production.
• Ability to manage multiple projects in a fast-paced environment.

Work Environment:

• This role requires standing, walking, and occasionally lifting heavy materials.
• Exposure to a manufacturing environment with noise, machinery, and varying temperatures.

Additional Information

All your information will be kept confidential according to EEO guidelines.

PB Leiner is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.