Demo

Senior Process Engineer

The O'Connor Group
Blue Bell, PA Full Time
POSTED ON 2/2/2025
AVAILABLE BEFORE 5/2/2025

Our client Genesis AEC is hiring a Senior Process Engineer in the Blue Bell PA market (19422)!

Do you have an innate curiosity when it comes to learning implementing and integrating the different pieces of a puzzle Are you looking for the next step in your career that offers a lot of growth potential

If so we are looking for you to join our exceptional team as our Senior Process Engineer!

WHO WE ARE :

We re Genesis AEC an awardwinning architecture engineering construction management and CQV firm and a leader in the life sciences industry. Ranked #5 in Pharmaceutical Design by ENR magazine we re designing and constructing facilities that advance worldwide health. We re proud to contribute to our Clients success earning honors that include a 2021 ISPE Facility of the Year (FOYA) award and an ENR MidAtlantic s Best Manufacturing Project award for our work at the National Institutes of Health.

Our culture is based on inclusion one where all identities backgrounds and perspectives are embraced. When you re on our team you ll find you are supported challenged and encouraged to grow with opportunities training and a worklife balance to help you succeed.

This is a tremendous opportunity for a dedicated individual who wants to lead the process discipline on highvisibility projects. This position provides opportunities for personal development and growth as well as supporting and mentoring junior process engineers. The responsibilities of this position include leading process projects across a broad range of potential process types with a highlevel focus on areas such as biotechnology oral solid dosage and aseptic processing each with its own diverse subsets of process types. Based on experience a preferred area of expertise can be targeted or a range of assignments can be provided to support overall growth and flexibility. Our collaborative culture ensures that our clients benefit from toptier work across our entire range of professional offerings.

WHAT YOU WILL BE DOING

The Senior Process Engineer will be clientfacing and support frontend project definition through facilitated client engagement. The process engineer begins by understanding and assessing client process requirements including infrastructure impacts and supporting the design of cGMPcompliant facilities that meet these requirements. The engineer will develop project deliverables that represent scope understanding and drive overall project definition. The Senior Process Engineer will effectively collaborate with other disciplines starting with architecture to support the development of initial adjacency diagrams and facility layouts. This is followed by communications with process utilities mechanical electrical and plumbing disciplines to support overall facility infrastructure design.

The ideal candidate will determine how to add value to a project given each project s unique circumstances knowing when to employ production simulation software for rightsizing of the facility based on required throughput; providing sound recommendations for efficient and effective operations backed up by modeling and calculations; and providing solutions that address the project s given challenges.

A Senior Process Engineer should be conversant with the design and specification of cGMP systems and equipment. Client interface skills communication skills delegation of tasks and leadership skills are required for this position. This role also includes proposal preparation and sales presentations to potential clients.

Responsibilities / Role Expectations

  • Develop and maintain typical process engineering deliverables including but not limited to : Block / Process Flow Diagrams Mass Balances Process Equipment Lists Utility Summaries P&IDs Equipment Specification packages Process Simulation modeling Hydraulic calculations line sizing equipment sizing etc.
  • Execute and / or direct the development of calculations or process simulations as necessary to support the process design effort.
  • Lead or participate in Process Hazard Analyses (PHAs) and regulatory or quality Risk Assessments.
  • Assist in the development of documents for inclusion in construction packages (e.g. system descriptions BODs URS s flow diagrams material and energy balances P&IDs datasheets and equipment specifications.)
  • Collaborate with Process Automation to support the development of and review the creation of process automation concepts and determine instrumentation requirements.
  • Ensure that other project disciplines (e.g. architectural process utilities mechanical electrical plumbing) understand the applicable process requirements and interfaces.
  • Ensure designs are compliant with regulatory (e.g. FDA EU Annex 1) and industry (e.g. ISPE BPE) requirements and guidance.
  • Ensure designs are compliant with environmental and safety practices.

Operations

  • Lead processdriven projects independently or manage a small team of process engineers on more complex projects
  • Support a range of projects at any project phase from feasibility through detailed design and construction support.
  • Define process requirements lead client engagement and develop process understanding deliverables.
  • Guide junior and midlevel process engineers in the development of deliverables
  • Delegate assignments to process staff and guide their work.
  • Client Facing

  • Assess and analyze data integrate and lead the development of concepts to create designs or reports.
  • Develop and provide solutions for clients that optimize operations facility flows and utility consumption.
  • Communicate the process design requirements clearly to the client and then direct the collection of appropriate data from clients to define process needs.
  • Present results and recommendations to clients; assist in gathering input and feedback to strengthen the designs.
  • Facilitate and document workshops including Risk Assessments and Process Hazard Analyses.
  • Lead client interface and provide project management when required.
  • Some local travel to Client Sites is expected as needed. Limited national travel could be required.
  • Strategic

  • Prepare scope and hourly estimates for various process work in preparation of client proposals.
  • Ability to assist with Business Development by nurturing client relationships and identifying potential project opportunities
  • Prepare process design plan per project including resource requirements and execution plan to complete design.
  • Perform quality checks of work by the process team.
  • Stay current with EU and FDA regulations and trends regarding everchanging regulatory requirements to pharmaceutical manufacturing.
  • Collect information from industry sources to help clarify design and industry best practices
  • Recruit lead engineers and process engineers to continue to enhance and expand the Process Department at Genesis.
  • Requirements

    YOU MAY BE A GOOD FIT IF YOU MEET THESE REQUIREMENTS

    Minimum Qualifications :

  • BS in Chemical Engineering or Mechanical Engineering
  • 10 years of experience associated with the design and development of cGMP operations and equipment in the Life Sciences industry.
  • Experience with the design and / or operation of cGMP manufacturing systems.
  • Ability to effectively communicate process concepts to clients and peers
  • Intermediate to advanced level skills with Microsoft Office software
  • Strong written and oral communication skills
  • Ability to work well under pressure and to prioritize multiple projects while adjusting work against deadlines
  • Preferred Qualifications :

  • Experience with cGMP design in both the A&E business and operating company in the Life Sciences industry.
  • General experience across a range of processes (biotech API OSD aseptic processing etc.) or proven and demonstrated expertise in one or more areas of pharmaceutical manufacturing.
  • Experience with Supervisory Control and Data Acquisition (SCADA) systems including a basic understanding of how to apply such systems on a processdriven project.
  • Published author regarding cGMP design or a desire to do so in the future.
  • ISPE and / or PDA involvement / leadership.
  • P.E. Registration or a path toward licensure.
  • Benefits

    WHY YOU LL LOVE IT HERE :

  • Our collaborative and positive culture sets us apart
  • We offer hybrid work schedules and halfday Fridays yearround.
  • Comprehensive medical dental vision and RX insurance plans with twothirds of your premiums and deductible paid!
  • Competitive 401k match program
  • Generous paid time off
  • Thought leadership opportunities including a $1000 award for presenting or publishing your technical expertise!
  • Competitive companypaid training opportunities
  • A 5% salary increase for earning your professional license!
  • Endless opportunities to grow your career
  • And so much more !
  • If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
    Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

    What is the career path for a Senior Process Engineer?

    Sign up to receive alerts about other jobs on the Senior Process Engineer career path by checking the boxes next to the positions that interest you.
    Income Estimation: 
    $106,100 - $124,886
    Income Estimation: 
    $130,074 - $155,489
    Income Estimation: 
    $106,100 - $124,886
    Income Estimation: 
    $130,074 - $155,489
    Income Estimation: 
    $130,074 - $155,489
    Income Estimation: 
    $119,977 - $153,652
    Income Estimation: 
    $74,901 - $86,706
    Income Estimation: 
    $86,732 - $101,718
    Income Estimation: 
    $86,732 - $101,718
    Income Estimation: 
    $106,100 - $124,886
    View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

    Job openings at The O'Connor Group

    The O'Connor Group
    Hired Organization Address Conshohocken, PA Full Time
    Were looking for a Quality Engineer for our client Active Protective Technologies! About Active Protective Active Protec...
    The O'Connor Group
    Hired Organization Address Fort Washington, PA Full Time
    Job Description About Us : Active Protective Technologies is a medical device startup committed to revolutionizing fall ...
    The O'Connor Group
    Hired Organization Address Philadelphia, PA Full Time
    Under the supervision of the Chief Operating Officer the Program Lead oversees governmentfunded home improvement and ene...
    The O'Connor Group
    Hired Organization Address Exton, PA Full Time
    TITLE : Sales Administrator I REPORTS TO : Inside Sales Manager Established in 1936 we have over 80 years of experience ...

    Not the job you're looking for? Here are some other Senior Process Engineer jobs in the Blue Bell, PA area that may be a better fit.

    Senior Process Engineer PennDnA

    Penn Medicine, University of Pennsylvania Health System, Philadelphia, PA

    Senior Process Engineer PennDnA

    Penn Medicine, Philadelphia, PA

    AI Assistant is available now!

    Feel free to start your new journey!