Propeller Technician

Composite Propeller Technician

Position Summary: The Composite Propeller Technician is responsible for the inspection, maintenance, repair, and modification of composite propellers used in aircraft, marine, or other specialized industries. This role requires hands-on experience with composite materials, precision equipment, and the ability to work with various teams to ensure propellers meet safety and quality standards.

Key Responsibilities:

• Inspection & Assessment:

• Inspect composite propellers for signs of damage, wear, and performance issues.
• Evaluate and analyze propeller blades, hubs, and other components for cracks, delamination, or other structural defects.
• Use non-destructive testing (NDT) methods such as ultrasonic testing and visual inspections to assess the integrity of propellers.
• Repair & Maintenance:

• Perform repairs on composite propellers by using specialized tools and techniques to restore them to original specifications.
• Refinish and resurface propellers, ensuring they meet required smoothness and aerodynamic standards.
• Fill cracks, fix chips, and re-laminate composite materials when necessary.
• Replace damaged or worn components such as seals and bearings.
• Fabrication:

• Manufacture and assemble new composite propellers from raw materials.
• Utilize composite lay-up, molding, curing, and other advanced manufacturing processes to create propeller blades and parts.
• Work with design specifications and templates to ensure proper construction.
• Testing & Calibration:

• Conduct dynamic and static testing of propellers to ensure they perform according to technical standards.
• Balance propellers using specialized equipment and techniques to reduce vibrations and ensure optimal performance.
• Documentation & Reporting:

• Maintain detailed records of inspections, repairs, maintenance, and testing for each propeller serviced.
• Document all work performed, including the identification of any issues and the solutions applied.
• Ensure compliance with industry standards and regulations such as FAA or other relevant certifying bodies.
• Collaboration & Communication:

• Work closely with engineers, designers, and quality control teams to ensure propellers meet the desired specifications.
• Communicate effectively with supervisors and other team members regarding work status, issues, and recommendations.
• Safety & Compliance:

• Adhere to all workplace safety procedures and standards when working with tools, equipment, and materials.
• Ensure compliance with health, safety, and environmental regulations in all aspects of work.

Required Skills and Qualifications:

• High school diploma or equivalent; technical certifications or training in composite materials or aircraft/marine mechanics preferred.
• Proven experience working with composite materials and propeller systems.
• Proficiency in using precision tools and diagnostic equipment such as NDT instruments, balance machines, and sanding tools.
• Strong understanding of composite propeller manufacturing, repair techniques, and testing procedures.
• Excellent problem-solving skills and attention to detail.
• Ability to read and interpret blueprints, technical manuals, and work instructions.
• Knowledge of safety procedures and guidelines for working with composites and hazardous materials.
• Strong communication and teamwork skills.

Preferred Qualifications:

• Certification in composite material technologies or similar qualifications.
• Experience in the aerospace or marine industries.
• Knowledge of specific regulatory standards, such as FAA regulations for aviation propellers.

Working Conditions:

• The role may require working in a shop environment, handling composite materials and using heavy machinery.
• Ability to lift and maneuver heavy parts and equipment.
• Regular exposure to chemicals, resins, and other substances used in composite manufacturing and repair.

Salary & Benefits:

• Competitive salary based on experience.
• Health, dental, and vision benefits.
• Retirement plan options.
• Training and career development opportunities.