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Additive Repair Process Engineer

University of Dayton
Warner, GA Full Time
POSTED ON 3/3/2025
AVAILABLE BEFORE 5/25/2025

Position Summary :

Join the University of Dayton's Innovative Team as an Additive Repair Process Engineer! The University of Dayton Research Institute (UDRI) is seeking a highly motivated and experienced Additive Repair Process Engineer to join our Sustainment Tech Transition division in Warner Robins, GA. This is an exciting opportunity to be part of a dynamic team dedicated to advancing cutting-edge technologies in the field of additive manufacturing for repair and sustainment applications.

The position provides engineering support for aircraft and vehicle sustainment technology development and transition including aircraft, vehicle, and ground support equipment maintenance. This role will :

Support design, manufacturing, and test / validation of repair procedures for additive manufacturing repair technologies.

Support material characterization of additive repair material deposits used in repair and sustainment of parts for aircraft, vehicle, and ground support equipment.

Assist in planning, coordinating, developing, and executing test protocols using industry standards, experiments, process characterization and process validations on new and revised products and processes.

Assist in writing and updating standard operating procedures and other documentations required.

Consult or provide technical advice to team members on product and process issues.

Assist in the organization and ordering of inventory in the maintenance of manufacturing supplies and materials.

Participate in training and community outreach events

Develop long-term product implementation strategies

Provide technical oversight / guidance for Junior Sustainment Engineers and Technicians

Minimum Qualifications :

BS in Engineering (Mechanical, Aerospace, Industrial, Materials or Chemical Engineering, Engineering Technology, or related engineering field)

4 years engineering / technical process design, hardware ownership experience with emphasis on testing and validation of process and product.

Proven ability to create, read and interpret models, technical drawings, schematics, and computer-generated reports.

4 years of experience in the design or transition of technology to a validated manufacturing process / operation in the automotive or aerospace industries

Working knowledge with various manufacturing processes such as casting, NC machining, forging, heat treat, thermal spray, cold spray, friction stir welding, and additive manufacturing for metals or plastics

Working knowledge of materials testing standards and procedures

Proficient in 3D CAD modeling software and FEA software / analysis

Proficient in Excel and other MS Office Suite programs

Due to the requirements of our research contracts with the U.S. federal government, candidates for this position must be a U.S. citizen

Preferred Qualifications :

While not everyone may possess all of the preferred qualifications, the ideal candidate will bring many of the following :

Bachelor’s degree (Mechanical or Aerospace engineering or related engineering field)

4 years of engineering / technical process design experience in either the automotive or aerospace industries

4 years of experience in the qualification of components and transition of technology to a validated manufacturing process / operation in automotive or aerospace industries

4 years of experience in analysis of components in relation mechanical systems, including Finite Element Analysis for structural, fatigue, thermal, vibration, and acoustics

4 years of experience with creating and executing component and system level validation and qualification test plans, as well as analysis of test data and results

Effective interpersonal communication skills, demonstrated at all levels of an organization

Self-motivated & organized with ability to work with minimal supervision

Demonstrated successful collaboration within a multi-disciplinary team

Demonstrated problem solving and time management skills

Proficient in SolidWorks 3D CAD modeling

Experience in technical writing and technical proposal documentation and creation

Excellent documentation and work flow skills with exposure to ERP systems

Quality Assurance background

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