What are the responsibilities and job description for the Production Manager position at US PREMIER TUBE MILLS?
The Production Manager is responsible for overseeing all aspects of the steel tube mill and slitter production process, ensuring safety, quality, efficiency, and employee development. This role requires a strong leader with expertise in manufacturing, process optimization, workforce training, and KPI-driven performance management. The Production Manager will play a key role in meeting production demands in today’s competitive market while maintaining compliance with industry regulations and company policies.
Personnel Development & Training
Personnel Development & Training
- Ensure all mill operators, welders, forklift drivers, and general laborers receive proper training in safety, equipment operation, and production procedures.
- Develop and enforce cross-training programs to maximize workforce flexibility and reduce downtime.
- Implement ongoing skill development programs to enhance employee knowledge and career growth.
- Lead a “Zero-Incident” Safety Culture, ensuring all employees follow OSHA, company, and environmental regulations.
- Collaborate with the EHS team to investigate and resolve safety incidents.
- Monitor daily, weekly, and monthly KPIs including
- Overall Equipment Effectiveness (OEE)
- Yield & Scrap Variances
- Downtime & Changeover Efficiency
- Employee Productivity & Attendance
- Develop strategic plans to improve efficiency and reduce costs.
- Ensure mills are running at full capacity while maintaining product specifications.
- Work with maintenance teams to minimize unplanned downtime through preventive and predictive maintenance strategies.
- Lead 5S, Lean Manufacturing, and Continuous Improvement initiatives to streamline operations.
- Optimize mill changeovers to reduce transition time and increase uptime.
- Identify and implement new technologies to improve efficiency and reduce material waste.
- Work with quality control to test product compliance and ensure all products meet customer specifications.
- Create and manage shift schedules to ensure proper coverage across all mills and powder coat operations.
- Manage workforce planning to ensure coverage for vacation, PTO, and sick leave.
- Foster a positive workplace culture with safety focus and engagement.
- Align production output with current market demands and sales forecasts.
- Control labor and operational costs while maintaining high productivity and efficiency.
- Experience Minimum 5 years in a production management role in the manufacturing industry.
- Technical Knowledge Strong understanding of mill operations, welding, metallurgy, and manufacturing best practices.
- Leadership Skills Proven ability to lead, train, and develop teams in a high-paced environment.
- Process Improvement Experience with Lean Manufacturing, 5S, and Continuous Improvement initiatives.
- Safety Focus Knowledge of OSHA regulations, LOTO procedures, and workplace safety programs.
- Analytical Skills Ability to interpret production data, track KPIs, and optimize processes.
- Communication Skills Strong ability to work cross-functionally with maintenance, HR, quality, safety, and executive teams.
- Flexibility Ability to adapt to changing market demands and production schedules.
- Ability to work in a manufacturing environment with exposure to heat, noise, and heavy machinery.
- Must be able to stand, walk, bend, and lift heavy objects as needed.
- Availability for on-call support in case of emergency production issues.