Manufacturing Process Engineer

Position Overview:  

This position is for a Manufacturing Process Engineer with a Manufacturing Process/workflow focus. This individual will be responsible for planning, designing, and executing experiments on 3d laser powder bed fusion systems and other complex processing equipment at Velo3D. The experiments and development work will cover a wide range of areas including but not limited to, printer functionality, post processing workflows and equipment optimization, etc.  The purpose of this work is to propose and assess workflow and design changes to improve the way we execute our part printing production. This position will report directly to the Director of Production Engineering, who owns the development and evaluation of Manufacturing Processes

• Oversee and contribute to the design, development, and optimization of manufacturing processes.
• Problem identification and troubleshooting a wide range of significantly complex problems. Defines experiments and determines the type of meaningful data required to support evaluation and technical decision. Oversees and approves research and analysis results.
• Run experiments to collect data on printer processes along with post processing equipment and workflows.
• Design experiments to assess impact of hardware modifications based on both measurements of physical variables as well as results and observations on printed parts. 

• Analyze and report data from experimental studies and make adjustments to processes as needed. 
• Utilize/repair/build various test benches or mock workflows to enable accelerated testing and characterization.
• Operation of 3d laser powder bed fusion system.
• Assemble mechanical systems with little guidance, based on CAD models or drawings.
• Troubleshoot 3d printers and other complex processing equipment remotely and in-person using sensor data. 
• Directly interface with process, hardware and software groups to assist in troubleshooting various aspects of the printed part workflow.
• Execute qualification processes for modifications of process/software/hardware prior to release on printers and other complex post-processing equipment.
• Participate in team and other assigned meetings.

• Other duties as needed or required

• Degree in Engineering or applied experimental science 
• At least 5 years of relevant experience (academic or industrial), involving experimental design and execution on LPBF additive manufacturing processes and workflows.
• Competence in analyzing and interpreting data using common data analysis software such as Python, Matlab, or similar. 
• Mechanical aptitude preferred
• Solves unique and complex problems with broad impact on the business; requires conceptual and innovative thinking to develop solutions
• High commitment to contribute to a positive, high paced and results oriented work environment

• Strong sense of ownership to ensure quality data is collected in timely manner and any/all issues are quickly escalated/resolved
• Ability to organize data and present key findings
• Committed to quality, safety, and communication
• Ability to initiate conversations that may lead to topical disagreement
• High level of accountability, including ability to give and receive feedback 
• Skilled in communicating, both verbal and written, on experimental and other results
• Attention to detail and excellent observational skills
• Team-oriented and self-directed

• Able to lift a maximum of 60 pounds and stand for extended periods of time

• Must wear steel-toed boots,
• Must wear protective eye-wear, 
• May require hearing protection  
• High frequency of computer keyboarding
• High frequency of viewing a computer monitor
• Other personal protective equipment as applicable.

• Work is performed in office and manufacturing laboratory. Work is may be performed in emergency and stressful situations and may include handling of hazardous materials. 

About the Company:

Velo, Velo3D, Sapphire and Intelligent Fusion are registered trademarks of Velo3D, Inc. Without Compromise, Flow, Flow Developer, and Assure are trademarks of Velo3D, Inc.

With the only SupportFree laser powder bed fusion capability, we enable on-demand manufacturing of production quality Titanium, Inconel, and Aluminum parts with an unprecedented degree of design freedom and quality control. The VELO3D award-winning solution includes an integrated offering of hardware and software: Sapphire® metal AM production printer, Flow™ print preparation software, Assure™ quality assurance and control system, and an integrated manufacturing process that runs throughout the printing operation.

Our team enjoys excellent benefits including healthcare coverage and 401(K) employer contributions. We believe in transparency and recognizing exceptional efforts through our monthly all-hands meetings and team member appreciation awards.

Our job titles may span more than one career level. The starting base salary for this full-time position is between $150,823 and $161,224. This salary range reflects the minimum and maximum target for this position in the U.S. The actual base pay is dependent upon many factors, such as work experience, job-related skills, related education, work location, and market demands. The base pay range is subject to change and may be modified in the future. In addition to a competitive base salary and a comprehensive benefits package, this position may be eligible for other forms of compensation such as participation in a bonus and equity program, as applicable.

Velo3D provides equal employment opportunities to all employees and applicants for employment without regard to, and prohibits discrimination and harassment based on, race, color, religion, age, sex, national origin, disability, medical condition, genetic information, military or veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

Salary : $150,823 - $161,224