Senior Process Engineer

Job Title: Senior Process Engineer (Powdered Materials)

Location: Kellyton, Alabama

Our client is seeking an experienced Senior Process Engineer to join their team in Kellyton, Alabama. This is an exciting opportunity to work for a US owned start-up supplying critical materials to high growth industries. If you are passionate about process engineering and have expertise with powdered materials, we want to hear from you!

Key Responsibilities:

• Lead and support the design, optimization, and scale-up of manufacturing processes involving powdered materials such as graphite, black mass, silicon, tungsten etc.
• Work cross-functionally with R&D, manufacturing, and quality teams to improve processes, enhance efficiency, and drive innovation.
• Analyze production data and conduct root cause analysis to identify and resolve process inefficiencies or issues.
• Develop process control strategies, design process flow diagrams, and ensure compliance with safety and regulatory requirements.
• Provide technical guidance and mentoring to junior engineers and other team members.
• Continuously monitor industry trends and advancements in material processing technologies.
• Manage and support the implementation of process improvements, cost reductions, and waste minimization initiatives.
• Lead process validation and troubleshooting efforts during new product introductions and scaling operations.

Qualifications:

• Bachelor's degree in Chemical Engineering, Materials Science, or a related field (Master’s degree is a plus).
• A minimum of 5 years of experience in process engineering with a focus on powdered materials such as graphite, black mass, silicon, or similar.
• Strong knowledge of process design, control, and optimization.
• Excellent problem-solving, analytical, and troubleshooting skills.
• Experience with manufacturing systems, statistical process control, and data analysis.
• Proficiency in process simulation software (e.g., Aspen, COMSOL) is preferred.
• Familiarity with industry standards and regulations (OSHA, EPA, etc.).
• Strong communication skills and the ability to work effectively in cross-functional teams.

What's available:

• Competitive salary and benefits package.
• Opportunity to work on innovative projects in a rapidly evolving industry.
• Collaborative work environment with room for professional growth and development.
• Located in the beautiful Kellyton, Alabama, offering a great balance of work and leisure.

If you are ready to make an impact in the field of process engineering and have a passion for working with cutting-edge materials, apply now!