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Automation Engineer (PLC) - EF MCS Upgrade

Yoh Services LLC
Boston, MA Full Time
POSTED ON 2/24/2025
AVAILABLE BEFORE 5/21/2025

We are seeking a highly skilled Automation Engineer (PLC) to support our clients EF MCS Upgrade project. This role is critical in upgrading the Manufacturing Control System (MCS), including replacing or updating 30 PLCs (PLC 5 and ControlLogix). The engineer will be responsible for designing, implementing, troubleshooting, and optimizing automation solutions, ensuring compliance with project standards and Good Manufacturing Practices (GMPs).

The ideal candidate should have extensive experience with PLC programming, SCADA integration, validation, and commissioning in a regulated environment, as well as a deep understanding of process automation in the pharmaceutical or biotechnology industry. Key Responsibilities :

  • PLC & Automation Support : Provide hands-on support for PLC programming, configuration, and troubleshooting for system upgrades.
  • Documentation & Compliance : Support updates to functional and configuration specifications, ensuring compliance with GMP and regulatory requirements.
  • Change Management : Assist in change control processes, impact assessments, and implementation strategies.
  • Testing & Validation : Develop and execute test plans, commissioning protocols, and qualification documents (IQ / OQ / PQ).
  • Electrical & Wiring Checks : Verify electrical and wiring integrity during PLC replacements.
  • System Integration : Implement PLC logic, messaging, phase logic, control modules, and ensure seamless integration with the new iFIX SCADA system.
  • Process Optimization : Ensure loop tuning and process control optimization for enhanced system performance.
  • Troubleshooting & Support : Provide post-startup support, troubleshooting, and resolving deviations during the suite's operational startup phase.
  • Collaboration & Reporting : Work closely with cross-functional teams, including validation, process engineering, and IT, to ensure project success.

Education Requirements :

  • Bachelor's degree in Electrical Engineering, Automation, Computer Science, Mechatronics, or a related field.
  • A Master's degree is a plus but not required.
  • Work Experience Requirements :

  • 5 years of hands-on experience in PLC programming, automation systems, and industrial controls.
  • Strong expertise in Allen-Bradley ControlLogix, PLC 5, and Rockwell Automation platforms.
  • Experience integrating PLC systems with SCADA, particularly iFIX.
  • Prior work experience in biopharmaceutical, pharmaceutical, or regulated industries with GMP, FDA, and validation exposure.
  • Expertise in commissioning, qualification (IQ / OQ / PQ), loop tuning, and control logic development.
  • Understanding of Ethernet / IP, Modbus, and other industrial communication protocols.
  • Familiarity with ISA-88 batch processing and 21 CFR Part 11 compliance.
  • Strong problem-solving and troubleshooting skills in an automated environment.
  • Ability to work in a fast-paced, team-oriented environment with tight project deadlines.
  • Estimated Min Rate : $45.00

    Estimated Max Rate : $60.00

    Note : Any pay ranges displayed are estimations. Actual pay is determined by an applicant's experience, technical expertise, and other qualifications as listed in the job description. All qualified applicants are welcome to apply.

    Yoh, a Day & Zimmermann company, is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

    Visit https : / / www.yoh.com / applicants-with-disabilities to contact us if you are an individual with a disability and require accommodation in the application process.

    For California applicants, qualified applicants with arrest or conviction records will be considered for employment in accordance with the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act. All of the material job duties described in this posting are job duties for which a criminal history may have a direct, adverse, and negative relationship potentially resulting in the withdrawal of a conditional offer of employment.

    Salary : $60

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