Process Improvement Engineer

Job Overview:

We are seeking a highly skilled and motivated Process Improvement Engineer to join our engineering team, a leading chemical manufacturing company. The successful candidate will be responsible for identifying, designing, & implementing process improvements to optimize manufacturing operations, enhance product quality, and reduce costs. This role requires a solid understanding of chemical manufacturing processes, lean methodologies, & continuous improvement practices.

Key Responsibilities:

• Process Optimization: Analyze existing chemical manufacturing processes to identify areas for improvement in terms of efficiency, quality, safety, & cost. Develop and implement strategies to optimize these processes.
• Data Analysis & Reporting: Collect, analyze, and interpret data from production systems, including throughput, yield, and energy consumption, to track performance and identify improvement opportunities.
• Continuous Improvement: Apply continuous improvement methodologies, such as Lean, Six Sigma, and Kaizen, to design and implement process changes that enhance operational performance and reduce waste.
• Collaboration & Support: Work closely with cross-functional teams, including production, quality assurance, safety, and maintenance, to implement process improvements and ensure alignment with company goals.
• Root Cause Analysis: Lead root cause investigations for process deviations or quality issues, and recommend corrective actions and process changes to prevent recurrence.
• Process Design & Implementation: Develop and implement new process designs, modifications, and upgrades for existing systems, ensuring compliance with industry standards and regulations.
• Cost Reduction Initiatives: Lead and support cost-reduction projects related to raw material usage, energy consumption, labor optimization, and waste reduction.
• Training & Mentorship: Train and mentor team members on process improvement tools, techniques, and best practices, fostering a culture of continuous improvement across the organization.
• Compliance & Safety: Ensure that all process improvements are implemented in compliance with environmental, health, and safety regulations.

Qualifications:

• Bachelor’s degree in Chemical Engineering, Industrial Engineering, or a related field (Master's degree preferred).
• 3 years of experience in process improvement or process engineering, preferably in a chemical manufacturing environment.
• Strong knowledge of chemical manufacturing processes, equipment, and operations.
• Proficiency in process improvement methodologies such as Lean, Six Sigma, Kaizen, or other continuous improvement frameworks.
• Solid experience with data analysis tools (e.g., statistical analysis, process simulation software, MS Excel, Minitab).
• Familiarity with regulatory standards (e.g., OSHA, EPA) and environmental health and safety protocols.
• Excellent problem-solving skills and a strong analytical mindset.
• Strong communication and interpersonal skills to collaborate effectively with cross-functional teams.
• Ability to manage multiple projects simultaneously and work under pressure to meet deadlines.