What are the responsibilities and job description for the Quality Process Technician position at Treplar Inc?
Position Overview: We are seeking a highly skilled and detail-oriented Shift Quality Process Technician to join our plastics manufacturing plant team. As a Quality Process Technician, you will play a crucial role in ensuring the production of high-quality plastic products by monitoring and maintaining the integrity of manufacturing processes, conducting inspections, and implementing quality control procedures. Your expertise will contribute to our commitment to delivering top-notch products to our customers while upholding industry standards and regulatory requirements.
Responsibilities:
- Monitor and oversee the entire manufacturing process of plastic products, from raw material intake to final product packaging, to ensure quality standards are met.
- Perform routine checks on equipment and machinery to identify and address any potential issues that could affect product quality.
- Collaborate with production personnel to set up, adjust, and optimize manufacturing equipment to achieve desired product specifications.
- Conduct regular visual inspections of plastic products to identify defects, deviations, and inconsistencies, and take corrective actions as necessary.
- Operate various testing equipment and tools, such as calipers, micrometers, and hardness testers, to verify product dimensions and properties.
- Collect and analyze process and product data, identifying trends and areas for improvement. Make recommendations to enhance process efficiency and quality.
- Assist in the development and implementation of standard operating procedures (SOPs) and work instructions related to quality control processes.
- Collaborate with the quality control team to ensure compliance with industry standards and regulations, including ISO and other relevant certifications.
- Participate in root cause analysis and corrective action initiatives when quality issues arise, working to prevent recurrence.
- Document inspection results, test data, and any deviations from established standards, maintaining accurate and organized records.
- Provide training to production personnel on quality control procedures, emphasizing best practices and quality awareness.
- Participate in cross-functional teams to address process improvements and new product development, contributing your quality expertise.
Qualifications:
- High school diploma or equivalent; technical degree or certification in plastics technology, manufacturing, quality assurance, or related field preferred.
- Proven experience working in plastics manufacturing, with a strong understanding of injection molding, extrusion, or similar processes.
- Proficiency in using measurement and testing tools, such as calipers, micrometers, and other precision instruments.
- Familiarity with quality management systems, ISO standards, and regulatory requirements related to plastics manufacturing.
- Strong analytical skills with the ability to collect, interpret, and analyze data to drive continuous improvement.
- Detail-oriented and able to spot even minor defects in products.
- Excellent communication skills, both written and verbal, to effectively convey information to cross-functional teams.
- Problem-solving mindset with the ability to address issues in a timely and effective manner.
- Demonstrated ability to work independently and collaborate within a team environment.
- Flexibility to work in shifts, including evenings and weekends if necessary.
- Proficiency in using computer applications for data entry, documentation, and reporting.
Physical Requirements:
- Ability to stand, walk, and move around the production floor for extended periods.
- Capable of lifting and carrying moderately heavy items (up to 50 lbs).
- Comfortable wearing appropriate personal protective equipment (PPE) as required by the manufacturing environment.