What are the responsibilities and job description for the Maintenance Manager position at Aalberts Surface Technologies?
BASIC FUNCTION :
Responsible for planning, organizing controlling and scheduling the maintenance of equipment, machines and the direct supervision, training and upgrading of the maintenance personnel. Oversees preventive and predictive maintenance programs, troubleshooting machinery malfunctions, and assists in the planning of equipment rearrangements. Responsible for all purchasing activities at facility level.
PRINCIPAL ACCOUNTABILITIES :
Department Supervision
Daily presence on plant floor
Schedule daily activities of maintenance technicians
Perform semiannual performance reviews.
Develop maintenance team leader
Develop and execute annual training / development plan
Supervise the application of the Company Sponsored Apprenticeship Program to insure Apprentices get opportunities to move through their OJT requirements and are assigned with qualified Journeymen for their OJT. Make semi-annual assessments of apprenticeship progress.
Purchase all required items at best cost to maintain operation of facility.
Track and maintain inventory of critical and long lead time items.
Planning
Communicate daily schedule of maintenance activities
Maintain long term down day schedule
Attend daily production meeting
Prepare annual and project budgets
Schedule purchases associated with projects / daily production
Establish and maintain an efficient spare parts supply inventory and bench stock.
Develops plans for new equipment installation in consultation with the Corporate Maintenance Department.
Safety / Environmental
Provide plant leadership in enforcing policies and procedures.
Serve on committees
Perform scheduled internal audits
Address daily concerns
Perform / train personnel on risk assessment
Participate in ISO14001 audits
Maintenance Systems
Manage assignment of equipment champions / work load distribution
Maintain preventive maintenance system
Develop predictive maintenance metrics
Maintain spare parts inventory
Continual Improvement
Utilize and failure analysis / corrective actions on production downtime, safety concerns, etc.
Analyze month end metrics
Develop annual improvement plans on established metrics
Performance Metrics :
Equipment downtime %
PM Completion %
Maintenance expenses as a % of sales
On time project completion
Other duties and responsibilities as assigned.
Requirements
KNOWLEDGE SKILLS / ABILITIES :
Ability to plan and manage a complete maintenance program for a heat treating operation, interpret electrical blueprints and schematics, design and draw electrical control and motor circuits, have working knowledge of programmable logic controllers.
Through adherence to company policies and procedures, delegation and motivation of personnel, maintain high quality standards and achieve maintenance goals to maximize profit and return on investment.
Be familiar with and adhere to OSHA, state and federal safety, environmental and other requirements.
QUALIFICATIONS :
Requires ten years of broad trades training, supervisory ability, and knowledge of related methods and procedures, preferably in the metal processing industry and acquired in a formal apprenticeship program or through equivalent extensive on the job training and experience.
Trades experience in hydraulics, welding, plumbing, electrical, machine repair, rigging and preventive / predictive maintenance required.
A working knowledge of air compressors, electric motors and associated auxiliary equipment is necessary to furnish uninterrupted flow of power and lighting.
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