Foundry Mold Maker & Metal Pourer

Job Summary:

We are seeking a skilled Foundry Mold Maker & Metal Pourer to join our Research and Development (R&D) Pilot-Scale Foundry team in Dublin, OH. This role focuses on producing small-scale experimental castings, developing new molding and pouring techniques, and assisting in the testing of innovative metal alloys and processes. The ideal candidate will have hands-on experience in mold making and metal pouring, a keen attention to detail, and a willingness to collaborate with engineers and researchers on cutting-edge metallurgical projects.

Mold Making & Experimental Casting:

• Work with researchers to develop and refine mold designs for new materials and processes.
• Prepare and assemble sand, molds based on research needs using up to a 200 pound per minute mixer
• Troubleshoot and adjust molds to ensure high-quality, defect-free castings.

Metal Pouring & Process Development:

• Operate furnaces to melt and pour various metal alloys, including Grey Iron, Ductile Iron, Steel and Aluminum.
• Maintain precise temperature control and metal purity during the melting and pouring process.
• Conduct controlled metal pouring trials, adjusting techniques as needed to achieve desired results.
• Assist in testing and analyzing casting outcomes, working closely with metallurgists and engineers.

Safety, Equipment Maintenance, & Data Collection:

• Adhere to strict safety protocols for handling molten metal and working in high-temperature environments.
• Perform Calibrations and safety inspections
• Maintain pilot-scale foundry equipment, including furnaces, ladles, and molding tools.
• Record process parameters, observations, and outcomes for research documentation.
• Collaborate with R&D teams to analyze results and suggest process improvements.

Qualifications & Skills:

• Experience: Prior experience in foundry operations, mold making, or metal pouring required; experience in an R&D or pilot-scale environment is a plus.
• Technical Skills: Knowledge of metal casting techniques, mold-making methods, and metallurgical principles.
• Innovation & Problem-Solving: Ability to adapt to new materials and experimental processes.
• Physical Requirements:
  • Ability to lift heavy objects (50 lbs.)
  • Work in high-heat environments
  • Stand for extended periods.
  • Operate forklift and overhead crane
• Attention to Detail: Strong focus on precision and quality in mold making and casting.
• Safety Awareness: Knowledge of OSHA regulations and foundry best practices.
• Collaboration & Communication: Ability to work closely with engineers, researchers, and production staff.

Preferred Qualifications:

• Experience with pilot-scale or prototype casting operations.
• Knowledge of foundry chemical chemistries.
• Familiarity with data collection and process documentation in an R&D setting.
• Certification in foundry or metallurgical operations.