Demo

Additive Manufacturing Process Engineer

Beehive Industries, LLC
Knoxville, TN Full Time
POSTED ON 2/9/2025
AVAILABLE BEFORE 4/28/2025

At Beehive Industries, we believe there is a better way to meet our customer's needs. Through Additive Manufacturing, Beehive Industries helps develop and produce solutions for our customers at unprecedented speeds, while never compromising the aerospace level quality that they need for their critical work. This role will be located at our Knoxville, Tennessee facility.

This position is a key part of a team involved in the development and optimization of additive parts and components for the Aerospace and Defense industries. This role specifically focuses on leading process development from build preparation and printing through post-processing, including heat treatment, machining, and quality assurance for new additive applications.

Duties and Responsibilities :

Act as a Subject Matter Expert (SME) on process development for metal AM technologies, industry best practices, and best process solutions to support our customers AM requirements.

  • Develop and optimize entire suite of AM process for metal printer recipes, drying and sintering, post machining, heat treatments and surface finishes and NDT.
  • Work with design engineers on DFAM for the adoption and transition of printing modalities.
  • Support and drive learning from CAD data through simulation, design compensation, optimization, support generation, build prep, and production guidelines and documentation.
  • Provide feedback to design engineers and production floor to continuously improve the AM part production process.
  • Perform analysis, characterization, simulation, test, and verification of AM hardware as well as AM materials properties and analyze results from downstream fabrication and testing operations to inform process improvements.
  • Generate and release additive process specifications to control product quality and establish build qualification and product acceptance criteria.
  • Work closely with stakeholders in achieving and maintaining aerospace and defense driven AM process and facility qualifications and certifications.
  • Advise on materials, machines, and process parameters to build parts that meet flight and non-flight specifications.
  • Actively and closely work with quality engineers to identify and qualify vendors and suppliers for materials and post process ser vic es.
  • Enjoys working in a fast paced environment and be comfortable working through complex and collaborative problem solving.
  • Travel minimum of 25% across Beehive's manufacturing sites to manage the handoff of technology development programs.

Basic Qualifications and Requirements :

Bachelor's degree in Materials Engineering, Mechanical Engineering, or related technical discipline with typically a minimum of 5 years of related experience or a master's with 3 years of related experience.

  • Demonstrated expertise in additive manufacturing processes development with the focus on L-PBF, MBJ or DLP process.
  • Hands on in operation of Additive Manufacturing L-PBF, MBJ or DLP machines, process parameter development and direct experience working on building parts AM machine such as EOS M400, SLM solutions 500, 280, etc.
  • Process knowledge for metal AM to make successful builds in Nickle, Aluminum, and Titanium alloys for aerospace and defense industry.
  • Proficient in using the Magics and other software focusing on design for AM and build-file preparation, process simulation, and in-process monitoring.
  • Knowledge and application of post printing processes for metal 3D printed parts, such as drying, sintering, heat treatment schedules, surface finishing, and powder removal.
  • Experience working in an AS9100, and ISO9000 environment.
  • Knowledge of AM and Aerospace industry standards, including ASTM, ISO, AMS, SAE, etc.
  • Desired Qualifications :

    Served 5 years in an AM shop environment, specializing in 3D printing operation and maintenance of AM machines especially L-PBF for Aerospace and Defense Industry.

  • Experience working with machine OEMS on parameter development and machine commissioning.
  • Knowledge of AM metal powders handling and re-use process.
  • Knowledge in Geometric Dimensioning and Tolerancing (GD&T).
  • Experience with optical scanning or evaluating AM hardware. Familiar with Design for Additive Manufacturing concepts.
  • If this sounds like you, please submit an application with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning team, and work with talented people who love what they do and take pride in our mission.

    Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one. We also offer a generous 401(k) Retirement Savings Plan with a Company match. Every role at Beehive Industries is bonus eligible, and will also receive equity in the company.

    Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.

    PI260757736

    If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
    Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

    What is the career path for a Additive Manufacturing Process Engineer?

    Sign up to receive alerts about other jobs on the Additive Manufacturing Process Engineer career path by checking the boxes next to the positions that interest you.
    Income Estimation: 
    $86,732 - $101,718
    Income Estimation: 
    $106,100 - $124,886
    Income Estimation: 
    $86,732 - $101,718
    Income Estimation: 
    $106,100 - $124,886
    Income Estimation: 
    $85,996 - $102,718
    Income Estimation: 
    $111,859 - $131,446
    Income Estimation: 
    $110,457 - $133,106
    Income Estimation: 
    $105,809 - $128,724
    Income Estimation: 
    $122,763 - $145,698
    Income Estimation: 
    $105,809 - $128,724
    Income Estimation: 
    $136,611 - $163,397
    Income Estimation: 
    $135,163 - $163,519
    Income Estimation: 
    $131,953 - $159,624
    Income Estimation: 
    $150,859 - $181,127
    Income Estimation: 
    $106,100 - $124,886
    Income Estimation: 
    $130,074 - $155,489
    View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

    Job openings at Beehive Industries, LLC

    Beehive Industries, LLC
    Hired Organization Address Loveland, OH Full Time
    At Beehive Industries, we believe there is a better way to meet our customer’s needs. Through Additive Manufacturing, Be...
    Beehive Industries, LLC
    Hired Organization Address Loveland, OH Full Time
    At Beehive Industries, we believe there is a better way to meet our customer's needs. Through Additive Manufacturing, Be...
    Beehive Industries, LLC
    Hired Organization Address Loveland, OH Full Time
    At Beehive Industries, we believe there is a better way to meet our customer’s needs. Through Additive Manufacturing, Be...
    Beehive Industries, LLC
    Hired Organization Address Greenwood, CO Full Time
    At Beehive Industries, we believe there is a better way to meet our customer's needs. Through Additive Manufacturing, Be...

    Not the job you're looking for? Here are some other Additive Manufacturing Process Engineer jobs in the Knoxville, TN area that may be a better fit.

    Process & Systems Engineer

    100 CMH Manufacturing Inc., Maryville, TN

    Process Safety Lead Process Chemical Engineer

    Process Engineering Associates, LLC, Ridge, TN

    AI Assistant is available now!

    Feel free to start your new journey!