Set Up Tech

The Set Up Technician Apprentice is responsible for the execution of the mechanical set ups of the injection molding machines and the basic PM of the molds.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Read daily the Production Schedule to plan the day
• Locate the mold scheduled for production and prepare it for the set up
• Move the mold to the assigned press using the overhead crane
• Clamp the mold to the platens of the injection machine using the tools assigned
• Operation of plastics related tools (overhead crane, pneumatic gun, mechanical clamps, appropriate eye bolts, bolts, nuts and washers)
• Clean the parting surfaces of the mold and update the date wheels to the current date
• Install and tighten the knock out bars from the ejection plate of the press to the ejection plate of the mold
• Connect all the cooling circuits according to the mold configuration or cooling diagrams if available
• Connect all the electrical connectors. Depending on the configuration of the mold they could be safety switches, position sensors or hot runner connectors
• Start up the thermo-regulators used to control the temperature of the mold
• Start up the temperature controllers to heat the hot runner up
• Confirm if the resin is ready to start with the process parameters set up
• Set up of the robot EOA (End of Arm) desirable
• Once the mold finishes its production, the Set Up Technician Apprentice, shall be able to turn the temperature controllers off
• Purge the cooling lines of the mold using the thermo-regulators
• Turn the thermo-regulators off
• Disconnect the electrical connectors and the cooling lines
• Clean the parting surfaces before closing the mold
• Unclamp the mold from the platens of the injection machine using the tools assigned to execute this operation (overhead crane, pneumatic gun, mechanical clamps, appropriate eye bolts, bolts, nuts and washers)
• Remove the knock out bars
• Take the mold off the press and move it to its assigned storage place
• Clean the back plates of the mold using the polishing stone
• Clean the platens of the injection machine using the polishing stone and mold cleaner
• PHYSICAL DEMANDS

  The physical demands described are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Individuals may need to sit or stand as needed and may require walking primarily on a level surface for periodic periods through out the day. Reaching above shoulder heights, below the waist or lifting as required throughout the workday. Proper lifting techniques required. May include lifting up to 30 pounds on occasion.

  
  WORK ENVIRONMENT

  Primary environment: co-worker interactions, ambient room temperature, lighting and traditional office equipment (such as; computers, printers, telephones, etc.) as found in a typical office environment.

  Occasional: exposure to the manufacturing areas where certain areas require the use of personal protective equipment such as safety glasses with side shields, specified shoe requirement, and mandatory hearing protection.

DISCLAIMER

This job description in no way states or implies that these are the only duties to be performed by the employee occupying this position. Employees are required to follow any other job-related instructions and to perform any other job-related duties requested in the course of employment. Requirements are representative of the minimum levels of knowledge, skills, and/or abilities to perform this job successfully; the incumbent will possess the abilities or aptitude to perform each duty proficiently. All requirements are subject to possible modification to reasonably accommodate individuals with disabilities. Some requirements may exclude individuals who pose a direct threat or significant risk to the health and safety of themselves or other employees. This document does not create an employment contract, implied or otherwise, other than an “at-will” employment relationship. The Company reserves the right to change the requirements of the position to meet the changing needs of the Company. Changes may include, but are not limited to, the essential duties and the qualification required for the position.

Bergstrom Inc. is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.