What are the responsibilities and job description for the Foundry Coremaker/ Foundry Worker / Operator position at BPA?
Job Post Summary
We are seeking a skilled Pilot Foundry Operator to join our Research and Development (R&D) Pilot-Scale Foundry team in Dublin, OH. This role focuses on producing small-scale experimental castings, developing new molding and pouring techniques, and assisting in the testing of innovative metal alloys and processes. The ideal candidate will have hands-on experience in mold making and metal pouring, a keen attention to detail, and a willingness to collaborate with engineers and researchers on cutting-edge metallurgical projects.
Job Post Description
- Mold Making & Experimental Casting:
- Work with researchers to develop and refine mold designs for new materials and processes.
- Prepare and assemble sand, molds based on research needs using up to a 200 pound per minute mixer
- Troubleshoot and adjust molds to ensure high-quality, defect-free castings.
Metal Pouring & Process Development:
- Operate furnaces to melt and pour various metal alloys, including Grey Iron, Ductile Iron, Steel and Aluminum.
- Maintain precise temperature control and metal purity during the melting and pouring process.
- Conduct controlled metal pouring trials, adjusting techniques as needed to achieve desired results.
- Assist in testing and analyzing casting outcomes, working closely with metallurgists and engineers.
Safety, Equipment Maintenance, & Data Collection:
- Adhere to strict safety protocols for handling molten metal and working in high-temperature environments.
- Perform Calibrations and safety inspections
- Maintain pilot-scale foundry equipment, including furnaces, ladles, and molding tools.
- Record process parameters, observations, and outcomes for research documentation.
- Collaborate with R&D teams to analyze results and suggest process improvements.
Qualifications & Skills:
- Experience: Prior experience in foundry operations, mold making, or metal pouring required; experience in an R&D or pilot-scale environment is a plus.
- Technical Skills: Knowledge of metal casting techniques, mold-making methods, and metallurgical principles.
- Innovation & Problem-Solving: Ability to adapt to new materials and experimental processes.
Physical Requirements:
- Ability to lift heavy objects (50 lbs.)
- Work in high-heat environments
- Stand for extended periods.
- Operate forklift and overhead crane
- Attention to Detail: Strong focus on precision and quality in mold making and casting.
- Safety Awareness: Knowledge of OSHA regulations and foundry best practices.
- Collaboration & Communication: Ability to work closely with engineers, researchers, and production staff.
Preferred Qualifications:
- Experience with pilot-scale or prototype casting operations.
- Knowledge of foundry chemical chemistries.
- Familiarity with data collection and process documentation in an R&D setting.
- Certification in foundry or metallurgical operations.
Job Type: Full-time
Pay: $50,000.00 - $55,000.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Paid time off
- Professional development assistance
Schedule:
- 8 hour shift
- Monday to Friday
Ability to Commute:
- Columbus, OH 43207 (Required)
Ability to Relocate:
- Columbus, OH 43207: Relocate before starting work (Required)
Work Location: In person
Salary : $50,000 - $55,000
