Sr EBM Process Engineer

This role is critical in ensuring Comar maintains its competitive edge in extrusion blow molding manufacturing while delivering high-quality products to its customers. The Technical Expert will lead the efficient operation of the extrusion system and support auxiliaries, serving as the primary expert in extrusion blow molding technology.

• Responsible for efficient operation of the extrusion system and support auxiliaries.
• Act as the primary expert in extrusion blow molding technology.
• Troubleshoot and resolve complex technical issues in the blow molding process as they arise, in order to maximize machine uptime and machine output.
• Proactively identify opportunities and implement solutions to improve machine reliability, process robustness, product quality and people capabilities.
• Analyze and optimize cycle times and process parameters to maximize efficiency and reduce waste.
• Lead EBM training efforts to ensure that operators are capable and knowledgeable.

• Collaborate with production teams to EBM issues and resolve in a timely manner.
• Build internal expertise in blow molding operations through on-going technical training of operators.
• Provide hands-on support for mold changes, machine setup, and process validations.
• Monitor daily shift outputs for EBM operational efficiency, and adjust operator training accordingly.
• Responsible for developing robust maintenance plans, spare parts management, reliability improvement projects, and training.
• Collaborate with Maintenance to ensure all PM is done in timely fashion, including the entire extrusion system and support auxiliaries.
• Be the primary point of contact to the OEM for all EBM equipment and process related issues.

• Work closely with Quality Assurance to analyze defects, implement corrective actions, and conduct root cause analyses.
• Work with Quality Assurance to minimize product degradation through various methods.

• Responsible for training and mentoring EBM process operators.
• Periodic assessment and inspection of EBM equipment within the automated manufacturing cell to ensure optimal performance.
• Provide input to Pricing and Quoting groups on capital investment projects, including equipment selection, procurement, and installation, as needed.

• Bachelor's degree in Mechanical Engineering, Plastics Engineering, or a related field.
• 8 years of hands-on experience in extrusion blow molding processes, equipment, and tooling.

• In-depth, hands-on knowledge of Bekum extrusion blow molding machinery.
• Ability to work with programmable PLC's, HMI's, and proficiency in diagnosing and repairing servo drive issues.
• In-depth understanding of sensors, actuators, and robotics in EBM machinery.
• Understanding electrical schematics and the ability to troubleshoot electrical issues.
• Diagnose and resolve issues related to servo motor and drive performance, including motion control, positioning errors, and synchronization challenges.
• Strong problem-solving, communication, and leadership skills.
• Solid understanding of plastics material properties and their impact on molding processes.
• Proficient in process analysis, cycle optimization, and defect resolution.
• Experience with mold design, validation, and process qualification.
• Familiarity with process improvement methodologies.
Preferred Qualifications
• Hands-on experience with all electric Bekum blow molding systems.
• Certifications in Lean Six Sigma.
• Experience with ERP systems and other manufacturing technologies.
• Knowledge of regulatory requirements for medical, food, or consumer products.
Physical Requirements and Work Environment
• Ability to work in a manufacturing environment, including standing for extended periods and occasionally lifting heavy equipment or tools.
• Willingness to travel to support multiple manufacturing sites, as required.
Key Performance Indicators (KPIs)
• Drive improvement in production efficiency (OEE) and reduction in waste.
• Reduction in downtime and faster resolution of technical issues.