Sr EBM Process Technician

Key Responsibilities

Technical Expertise and Process Improvement:

• Responsible for efficient operation of the extrusion system and support auxiliaries
• Act as the primary expert in extrusion blow molding technology
• Troubleshoot and resolve complex technical issues in the blow molding process as they arise, in order to maximize machine uptime and machine output.
• Proactively identify opportunities and implement solutions to improve machine reliability, process robustness, product quality and people capabilities.
• Analyze and optimize cycle times and process parameters to maximize efficiency and reduce waste.
• Lead EBM training efforts to ensure that operators are capable and knowledgeable

Production/ Maintenance Support and Training:

• Collaborate with production teams to EBM issues and resolve in a timely manner
• Build internal expertise in blow molding operations through on-going technical training of operators. As EBM equipment challenges are met and overcome, create graphic summary content to capture the learnings and share with team members.
• Provide hands-on support for mold changes, machine setup, and process validations.
• Monitor daily shift outputs for EBM operational efficiency, and adjust operator training accordingly (groups vs individuals, day versus night shift, etc.)
• . Responsible for developing robust maintenance plans (preventive, corrective and predictive maintenance), spare parts management, reliability improvement projects, and training. Collaborate with Maintenance to ensure all PM is done in timely fashion, including the entire extrusion system and support auxiliaries.
• Be the primary point of contact to  the OEM for all EBM equipment and process related issues.

Quality Assurance and Compliance:

• Work closely with Quality Assurance to analyze defects, implement corrective actions, and conduct root cause analyses.
• Work with Quality Assurance to minimize product degradation through various methods including process optimization, frequency of die PM’s, head cleanings, and creating work SOP’s when needed

Project Leadership and Collaboration:

• Responsible for training and mentoring EBM process operators
• Periodic assessment and inspection of EBM equipment within the automated manufacturing cell to ensure optimal performance
• For the assigned manufacturing cell, provide input to Pricing and Quoting groups on capital investment projects, including equipment selection, procurement, and installation, as needed

Qualifications

Education and Experience:

• Bachelor’s degree in Mechanical Engineering, Plastics Engineering, or a related field. Equivalent experience may be considered.
• 8 years of hands-on experience in extrusion blow molding processes, equipment, and tooling.

Skills and Competencies:

• In-depth, hands-on knowledge of Bekum extrusion blow molding machinery, including setup, operation, troubleshooting, and maintenance.

• Ability to work with programmable PLC’s, HMI’s, and proficiency in diagnosing and repairing servo drive issues
• In depth understanding of sensors, actuators, and robotics in EBM machinery
• Understanding electrical schematics and the ability to troubleshoot electrical issues

• Diagnose and resolve issues related to servo motor and drive performance, including motion control, positioning errors, and synchronization challenges.

• Strong problem-solving, communication, and leadership skills.
• Solid understanding of plastics material properties and their impact on molding processes (e.g., HDPE, PET, PP).
• Proficient in process analysis, cycle optimization, and defect resolution.
• Experience with mold design, validation, and process qualification.
• Familiarity with process improvement methodologies (i.e. Lean, Six Sigma, etc)

Preferred Qualifications:

• Hands-on experience with all electric Bekum blow molding systems
• Certifications in Lean Six Sigma,
• Experience with ERP systems and other manufacturing technologies.
• Knowledge of regulatory requirements for medical, food, or consumer products.

Physical Requirements and Work Environment:

• Ability to work in a manufacturing environment, including standing for extended periods and occasionally lifting heavy equipment or tools.
• Willingness to travel to support multiple manufacturing sites, as required.

Key Performance Indicators (KPIs):

• Drive improvement in production efficiency (OEE) and reduction in waste.
• Reduction in downtime and faster resolution of technical issues

This role is critical in ensuring the company maintains its competitive edge in extrusion blow molding manufacturing while delivering high-quality products to its customers.