What are the responsibilities and job description for the Process Engineer position at DAP?
The Process Engineer provides process engineering support for raw materials, compounding, production and packaging functions to improve safety, quality, service and cost efficiencies in the operations area in the Pacific, MO manufacturing plant.
Responsibilities
- Support daily production needs through process troubleshooting, experimentation and support for production requirements.
- Work with project managers on designing and installing PLC controls for capital projects.
- Work with Allen-Bradley PLC's to maintain and improve current operations.
- Lead continuous improvement projects to reduce cost, increase material utilization, improve first time right, integrate new products/processes into production and reduce variation.
- Implement necessary changes and update all documentation (including drawings and SOP’s) accordingly.
- Coordinates with plant engineer to oversee capital projects necessary for the continued improvement and modernization of the plant.
- Ensure completion of projects within budgets.
- Responsible for achieving and maintaining safety goals relative to the maintenance and engineering functions.
- Responsible for safety devices, safe design, etc. of all equipment.
- Administer process hazard analyses (PHA’s) for identified materials, processes, and RHP Compliance. Create and maintain P&IDs for current and future processes.
- Support the implementation of statistical process control by implementation of data collection systems
- Support the site’s environmental program by assisting with reporting, compliance monitoring, and QA results in support of process engineering improvements.
- Troubleshooting machinery, including PLC coding adjustments.
Qualifications
- Bachelor’s degree in mechanical, Electrical, or Industrial engineering.
- 0 to 3 years’ experience in manufacturing environment. Six Sigma/lean manufacturing experience. Safety and ergonomic experience.
- Understanding of process control methods, flowmeters, level monitors, and other process controls within a batch manufacturing process.
- Mechanically inclined with a hands-on approach
- Previous Capital Project experience
- Ability to read and interpret process drawings
- Strong interpersonal skills: good communication skills both written and verbal.
- Strong Analytical & Troubleshooting skills. PC usage with MS Office Suite
- Strong AutoCAD skillset. (3D design utilizing Inventor Professional or Solidworks is plus)
- Experience with PLC’s, Allen Bradley is desired.
About DAP
DAP is a market leading manufacturer, innovator and marketer of home repair and construction products including caulks, sealants, spray foam insulation, adhesives, and patch and repair products. DAP is part of RPM International Inc., a $6.1 billion, multinational company with subsidiaries that are world leaders in specialty coatings, sealants, building materials and related services.
You will find DAP products in the hands of professional painters, remodelers, builders, and do-it-yourselfers, and in 60,000 retail outlets, ranging from home centers and mass merchandisers to your local hardware, pro contractor channels and paint stores. DAP's eight manufacturing and distribution facilities in the United States of America and Canada service North America and the world.
At DAP, we hire the best people and give them a collaborative and rewarding work environment that empowers them to succeed! We support associates in continuous professional growth and collaborate on the steps it takes to get to the next level in their careers. Our associates enjoy a comprehensive benefits package including 401(k) with company match, pension, paid parental leave, competitive health insurance rates, employee stock purchase plan, tuition reimbursement, free wellness programs and more! Learn more about DAP’s history, culture and benefits at www.dap.com/careers/
DAP - On the job since 1865.
