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0156 - Principal Structures Design Engineer

Electra Aero
Manassas, VA Full Time
POSTED ON 3/26/2025
AVAILABLE BEFORE 4/20/2025
About Electra:
Electra’s next gen mission is to develop Ultra Short aircraft, built for Direct Aviation. We are redefining the next level of connectivity, pioneering direct aviation – without airports, emissions, or noise. Electra’s Ultra Short aircraft will revolutionize air travel by bringing it closer to where we live, work, and play, making new connections possible. This makes a new venture like Electra exciting and fast-paced. Headquartered in Northern Virginia, we're on a quest to build a team of insanely talented people who want to do meaningful work.

Position Overview
Electra.aero, a next-gen aerospace technology company, seeks a dynamic and energetic Principal Structures Design Engineer. This role will lead the design of Electa’s 9-passenger Hybrid Electric eSTOL (electric short takeoff and landing) Aircraft. The ideal candidate will have a strong background designing metallic and composite structure to meet certification requirements within a fast-paced, innovative environment.

We are seeking a candidate with the following key experience and skills:

Key Responsibilities & Essential Functions:
  • Manage and lead the design of the airframe from Preliminary Design to detailed drawing release to Manufacturing.
  • Develop program design best practice to meet certification and aircraft requirements.
  • Develops structural layouts and concepts
  • Develops load paths and initial stress calculations to optimize primary and secondary structure
  • Designs and develops primary and secondary structures to meet certification and aircraft requirements
  • Conduct Integrated Product Team coordination with systems engineering, manufacturing, production and quality to meet IPT requirements
  • Holds design reviews and presentations on various structures of the aircraft
  • Interfaces with vendor/suppliers when required
  • Ensures adherence to program schedule as well as program cost targets
  • Ensures material and standards selection in line with industry norms and meet all regulatory and company requirements
     
Required Education and Experience:
  • Minimum of 12 years of experience in Aerospace design engineering with bachelor’s degree in aerospace or mechanical engineering; or 10 years and Master’s degree; or 7 years and PhD.

Required Skills:
  • Experience of structural design for certification to part 23 or 25 standards
  • Strong skills in Siemens NX CAD Software and Teamcenter PLM Software
  • Strong working knowledge of Microsoft office suites
  • Strong working knowledge of aircraft structures design of machined and sheet metal primary and secondary structures.
  • Strong working knowledge of GD&T
  • Knowledge of composite part design
  • Systems integration and supplier management
  • Proficient in technical requirements writing
  • A strong work ethic and ability to independently meet and lead the areas described by the responsibilities and essential functions.
  • Excellent organization and communication skills.

Desired Qualifications:
  • Competency in engineering analysis, including structural, thermal, and electrical
  • Experience integrating electrical and mechanical subsystems
  • Experience designing mechanical parts (CAD). Understanding of manufacturing methods (machining, sheet metal, composites, 3D printing, injection molding, composite lamination, etc)
  • US Person (Citizen or Green Card) Preferred

Location:
  • Headquarters in Manassas, VA. To encourage close collaboration this position is 3-4 OR 4-5 days in the office, with some virtual work allowed
Salary:
Electra's salary range for this position is: $104,000.00 - 264,000.00
Our salary ranges reflect the minimum and maximum range for the Company level overall across all locations & projects and does not necessarily reflect the budgeted amount for this position. Individual pay is based on additional factors, including project budgets, job-related skills, experience, relevant education and/or training, role, level, location, and project.

Compensation and Benefits:

In addition to offering an exciting work environment and the opportunity to be part of the team making Ultra Short flight a reality, at Electra, we offer an unparalleled total rewards package. Electra offers employees a comprehensive benefits package including medical, dental, vision, STD, LTD, and life insurance, generous PTO and sick leave, company holidays, paid winter break, and a 401(k) plan with immediate vesting. Life at Electra includes a variety of perks, such as free catered lunches, amazing coffee, snacks, drinks, fruit, free parking, and opportunities for much more.

Working Conditions

Work is typically performed in a warehouse/aviation and office environment, which requires proper safety precautions. Work may require some physical effort in handling light materials, boxes, power tools, prototypes, and different materials or equipment. Due to the nature of our business and projects, some fieldwork may be required, working in both indoor and outdoor conditions. You may need to lift up to 50 lbs.

Commitment

We are committed to fostering diversity and inclusivity, and we encourage individuals from all backgrounds, including those from marginalized or underrepresented groups in the tech industry and aerospace, to apply for our job openings. We firmly believe that a diverse range of perspectives can profoundly influence both our product and our company culture.

Electra is committed to a work environment that is inclusive to all and free of discrimination. It is our policy to be an equal opportunity employer without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, genetic predisposition or carrier status, veteran status, citizenship status, or any other factors prohibited by law. Electra will provide reasonable accommodations for qualified individuals.

Electra is an E-Verify employer.

Salary : $104,000 - $264,000

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