What are the responsibilities and job description for the Assembler position at Fairbanks Morse Defense?
Ward Leonard, a Fairbanks Morse Defense Company, is an industry-leading provider of electric motor, generator, control, and service solutions critical to Naval applications for more than 120 years. Located in Thomaston, Connecticut, Ward Leonard has worked hard to build a reputation as being a trusted name in powering the defense industry. This trust within the market is not possible without the continued hard work, commitment, and dedication of our team who respect the importance of what we do and the impact it has on the servicemen and women.
Mission-Driven. Honor-Bound. Fairbanks Morse Defense. What’s your calling? For the men and women of Fairbanks Morse Defense, it’s the rapid and effective support of the fleets that entrust us to design, develop, and deliver the best naval power technology on the planet. We’re one of the nation’s leading marine defense contractors because of the highly trained and dedicated teams that provide reliable power systems, parts, and aftermarket services to the U.S. Navy, Coast Guard, Military Sealift Command, and Canadian Coast Guard. When you join Fairbanks Morse Defense, you join a legacy of commitment that spans 150 years. Fairbanks Morse Defense offers competitive benefits with a wide range of training and development opportunities. Our world-class teams are dedicated to helping every individual achieve their full potential. Discover what it’s like to be a part of the Fairbanks Morse Defense team here: https://www.fairbanksmorsedefense.com/careers
Purpose
This position involves inserting coil windings into stators, rotors and armatures.
Input Material
Empty stator cores and rotors, some of which are purchased, and armatures that are built in-house plus insulation, phase paper and other materials, and pre-wound coils.
Essential Functions
Checks stator, rotor or armature for bent laminations, burrs, or slots that are not clear. Review traveler for connection diagram, type of winding, span, inserts and coil grouping. For varnish job, install slot liners and begin inserting bottom of first coil in slot and top into proper slot based on span and continue coil insertion for whole group. Continue with following groups, inserting phase papers between groups. Shape coils with forming fixture using press or mallet and check with template. Tie both ends and attach leads by soldering with solder pot and ladles, hand soldering iron, or, for smaller gauge wires, brazing. Input wires are then labeled, and stator is sent to test. For VPI job (sealed insulation), each coil is taped with non-adhesive insulation and additional sleeves, silicone and moisture blockers are installed. Rotors and armatures follow similar procedures, but slots are on outside. Coil wires on armatures must go to the commutator in proper sequence. On heavy duty motors, these wires are welded to the commutator using TIG. On large wound rotors, support rings attached to core support ends of coils.
On very large stator/frame assemblies, large rings are temporarily installed and rest in a roller assembly which allows the unit to be rotated for coil insertion. For very large rotors, a temporary arbor is supported on each end and that allows the unit to be rotated for coil insertion.
Performs other duties as assigned by the Winding Team Leader.
Proficiency Level:
Level II: Setup - Operation - Maintenance - Has attained moderate level of proficiency and requires occasional supervision. Generally has a minimum of 2 years experience. Can perform most operations that the job requires. Can do routine math required by job - is able to use most measuring instruments, gauges and templates. Performs routine cleaning and maintenance of machines.
Quality/Continuous Improvement/Productivity - Inspects own work - has moderate rejection rate. Uses proven techniques to pass job on to next workstation, but in some instances must sacrifice time to maintain required quality and minimize rework. Participates on Continuous Improvement Task Teams.
Problem Solving - Can work out most of the problems that arises concerning work being performed - Utilizes the experience of the Level 1 Coil Inserter and the Winding Team Leader.
Blueprints & Traveler - Can correctly interpret the drawings and Traveler documents, but sometimes needs assistance when working on new, or very complex, jobs
Physical Requirements
Job requires standing - some of the work can be done while seated. Since overhead cranes are available in all work areas, Technicians are not required to lift more than 50 pounds.
Environmental / Safety Issues
Keeps work area clean and free of scrap materials. Follows all safety rules applicable to machine as stated on posted signs and in Company policy.
Training
Requirements for this position are to also be engaged in: 5S, Continuous Improvement, On-Time Delivery, Routine Total Preventative Maintenance and the submission of Improvement Ideas.
Cross Training
Cross trains on all of the operations in the Winding Shop as directed by the Winding Team Leader.
Education / Certification
High school graduate preferred - will consider commensurate experience. Has passed Certification Test established by the Company for each machine/procedure that is used without close supervision.
Finished Product
Ensures that finished product meets specifications and that it is moved to the next position on the Traveler in a timely manner.
Accountability
Reports to Winding Team Leader. Ensures that the Winding Team Leader is informed of all progress and problems.
Fairbanks Morse Defense offers a competitive benefits package including but not limited to, medical, dental, vision, life, and disability insurances, and 401k retirement plan with employer match. In addition, we offer paid time off, paid holidays, paid parental leave, and tuition reimbursement.
Equal Opportunity Employer/Veterans/Disabled
Mission-Driven. Honor-Bound. Fairbanks Morse Defense. What’s your calling? For the men and women of Fairbanks Morse Defense, it’s the rapid and effective support of the fleets that entrust us to design, develop, and deliver the best naval power technology on the planet. We’re one of the nation’s leading marine defense contractors because of the highly trained and dedicated teams that provide reliable power systems, parts, and aftermarket services to the U.S. Navy, Coast Guard, Military Sealift Command, and Canadian Coast Guard. When you join Fairbanks Morse Defense, you join a legacy of commitment that spans 150 years. Fairbanks Morse Defense offers competitive benefits with a wide range of training and development opportunities. Our world-class teams are dedicated to helping every individual achieve their full potential. Discover what it’s like to be a part of the Fairbanks Morse Defense team here: https://www.fairbanksmorsedefense.com/careers
Purpose
This position involves inserting coil windings into stators, rotors and armatures.
Input Material
Empty stator cores and rotors, some of which are purchased, and armatures that are built in-house plus insulation, phase paper and other materials, and pre-wound coils.
Essential Functions
Checks stator, rotor or armature for bent laminations, burrs, or slots that are not clear. Review traveler for connection diagram, type of winding, span, inserts and coil grouping. For varnish job, install slot liners and begin inserting bottom of first coil in slot and top into proper slot based on span and continue coil insertion for whole group. Continue with following groups, inserting phase papers between groups. Shape coils with forming fixture using press or mallet and check with template. Tie both ends and attach leads by soldering with solder pot and ladles, hand soldering iron, or, for smaller gauge wires, brazing. Input wires are then labeled, and stator is sent to test. For VPI job (sealed insulation), each coil is taped with non-adhesive insulation and additional sleeves, silicone and moisture blockers are installed. Rotors and armatures follow similar procedures, but slots are on outside. Coil wires on armatures must go to the commutator in proper sequence. On heavy duty motors, these wires are welded to the commutator using TIG. On large wound rotors, support rings attached to core support ends of coils.
On very large stator/frame assemblies, large rings are temporarily installed and rest in a roller assembly which allows the unit to be rotated for coil insertion. For very large rotors, a temporary arbor is supported on each end and that allows the unit to be rotated for coil insertion.
Performs other duties as assigned by the Winding Team Leader.
Proficiency Level:
Level II: Setup - Operation - Maintenance - Has attained moderate level of proficiency and requires occasional supervision. Generally has a minimum of 2 years experience. Can perform most operations that the job requires. Can do routine math required by job - is able to use most measuring instruments, gauges and templates. Performs routine cleaning and maintenance of machines.
Quality/Continuous Improvement/Productivity - Inspects own work - has moderate rejection rate. Uses proven techniques to pass job on to next workstation, but in some instances must sacrifice time to maintain required quality and minimize rework. Participates on Continuous Improvement Task Teams.
Problem Solving - Can work out most of the problems that arises concerning work being performed - Utilizes the experience of the Level 1 Coil Inserter and the Winding Team Leader.
Blueprints & Traveler - Can correctly interpret the drawings and Traveler documents, but sometimes needs assistance when working on new, or very complex, jobs
Physical Requirements
Job requires standing - some of the work can be done while seated. Since overhead cranes are available in all work areas, Technicians are not required to lift more than 50 pounds.
Environmental / Safety Issues
Keeps work area clean and free of scrap materials. Follows all safety rules applicable to machine as stated on posted signs and in Company policy.
Training
Requirements for this position are to also be engaged in: 5S, Continuous Improvement, On-Time Delivery, Routine Total Preventative Maintenance and the submission of Improvement Ideas.
Cross Training
Cross trains on all of the operations in the Winding Shop as directed by the Winding Team Leader.
Education / Certification
High school graduate preferred - will consider commensurate experience. Has passed Certification Test established by the Company for each machine/procedure that is used without close supervision.
Finished Product
Ensures that finished product meets specifications and that it is moved to the next position on the Traveler in a timely manner.
Accountability
Reports to Winding Team Leader. Ensures that the Winding Team Leader is informed of all progress and problems.
Fairbanks Morse Defense offers a competitive benefits package including but not limited to, medical, dental, vision, life, and disability insurances, and 401k retirement plan with employer match. In addition, we offer paid time off, paid holidays, paid parental leave, and tuition reimbursement.
Equal Opportunity Employer/Veterans/Disabled
