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Failure Analysis Manager

Foxconn Industrial Internet
Mount Pleasant, WI Full Time
POSTED ON 4/24/2025
AVAILABLE BEFORE 7/21/2025
FII USA, Inc., a Foxconn Technology Group Company, is seeking a Failure Analysis Engineering Manager to lead root cause analysis initiatives and manage a team of Test and Failure Analysis Engineers. Once a part of the team, you will be responsible for a wide variety of tasks within the Test and Reliability Engineering Department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing.

The Failure Analysis Engineering Manager will lead technical investigations, drive continuous improvement initiatives, and provide critical support during new product introduction while managing the FA team's performance and development.

Job Responsibilities:
  • Lead and mentor a team of Test and Failure Analysis Engineers, providing technical guidance, professional development opportunities, and performance management to ensure team excellence
  • Conduct comprehensive root cause analysis of production failures using advanced diagnostic tools and methodologies to identify and prioritize top offenders in Process, Material, and Test categories
  • Manage bone pile reduction initiatives through systematic analysis, implementing corrective actions, and tracking progress metrics to improve overall production efficiency
  • Drive continuous technical capability improvements within the FA team through training programs, knowledge sharing sessions, and implementation of new analytical tools and techniques
  • Provide expert technical support during New Product Introduction (NPI) Pilot runs, identifying and resolving potential issues before mass production phase
  • Collaborate with cross-functional teams including Manufacturing, Quality, and Design to achieve production yield targets and implement sustainable solutions
  • Develop and implement process improvements based on failure analysis findings, including updating SOPs and establishing preventive measures
  • Prepare and present detailed technical reports to stakeholders, including failure analysis findings, corrective actions, and improvement recommendations
  • Establish and maintain partnerships with equipment vendors and external laboratories to enhance failure analysis capabilities
  • Lead quality improvement initiatives through statistical analysis and implementation of advanced failure detection methods
  • Develop and maintain operations, including equipment maintenance schedules and calibration programs
  • Other Duties as assigned.

Qualifications:
  • Bachelor's degree required; Master's degree preferred
  • Strong background in electrical engineering and failure analysis methodologies required
  • 3 years management experience preferred

Reasons you should work for us:
  • Comprehensive benefits package including medical, dental, and vision insurance coverage.
  • Basic life insurance and short-term disability coverage provided by employer.
  • Supplemental life insurance and long-term disability coverage options available.
  • 401K with employer contribution.
  • Personal, Vacation, and Holiday paid time off for all full-time employees.
  • Onsite Aurora Health & Wellness Center available for all employees.
  • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

About FII USA, Inc., a Foxconn Technology Group Company:
FII USA, Inc, a Foxconn Technology Group Company, is a global leader in smart manufacturing and industrial internet services. With a strong presence in the digital economy, we offer a comprehensive range of solutions in cloud computing, industrial internet, smart home, 5G, and network communication equipment. Fueled by continuous innovation and a commitment to sustainable development, we have become a key player in the electronic manufacturing service industry and sit at the forefront of driving advanced industry development.

FII USA, Inc is an Equal Opportunity employer. All qualified applicants will receive consideration for employment, without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.

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