What are the responsibilities and job description for the Sr. Process Improvement Manager position at GERFLOR USA INC?
Job Description
Job Description
Description :
We are seeking an experienced Sr. Process Improvement Managerto lead and optimize our injection molding operations across multiple facilities. This role combines technical expertise with team leadership to ensure equipment reliability, safety, and production efficiency. The ideal candidate will spearhead process improvements to enhance productivity and reduce waste through methodologies such as Kaizen, Standardized Work instructions, and the PDCA (Plan-Do-Check-Act) cycle. The focus is on building a sustainable culture of continuous improvement to achieve operational excellence while managing a diverse team of personnel.
Your Day to Day
- Oversee the maintenance and operation of injection molding machines and auxiliary equipment.
- Lead, train, and mentor maintenance and process technicians to troubleshoot, repair, and optimize equipment.
- Supervise and coordinate the activities of personnel across multiple facilities to ensure alignment with organizational goals.
- Develop and document scientific molding processes to improve efficiency and product quality.
- Analyze production data to identify inefficiencies and implement corrective actions to optimize cycle times, reduce scrap rates, and improve overall equipment effectiveness (OEE).
- Organize and lead Kaizen events and continuous improvement workshops to engage cross-functional teams in problem-solving and waste elimination activities.
- Coordinate mold changes, tooling maintenance, and repair schedules to minimize downtime.
- Evaluate and implement new technologies and methodologies to enhance manufacturing processes, including automation and energy-saving initiatives.
- Conduct root cause analysis on recurring equipment failures and recommend solutions to prevent future issues.
- Develop and enforce Standardized Work instructions across all production processes to ensure consistency, quality, and efficiency.
- Apply the PDCA cycle to structure process improvements and foster a systematic approach to problem-solving.
- Design and monitor Key Performance Indicators (KPIs) to measure the success of process improvement initiatives and identify areas for further optimization.
- Implement and sustain 5S initiatives to create a clean, organized, and efficient work environment.
- Collaborate with production, engineering, and quality teams to address operational challenges and align on process enhancements.
- Ensure compliance with safety, quality, and ISO 9001 standards.
- Manage inventory and procurement of maintenance supplies and parts to ensure timely availability.
We offer GREAT benefits including :
SnapLock Industries is a leader in modular plastic flooring. Our world class products have been featured in many places from HGTV to your favorite sporting events. Come join our team today!
Requirements :
What We Would Love About You
