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Senior Mechanical Design Engineer

Germer International
Allentown, PA Full Time
POSTED ON 3/6/2025
AVAILABLE BEFORE 6/3/2025

Sr. Project Engineer

Our global pharmaceutical client is looking for a Sr. Project Engineer to join their expanding team. The ideal candidate will have an expertise in developing and reviewing PI&Ds, as well as improving their manufacturing process. A candidate coming from a chemical manufacturing plant is strongly preferred.

Essential Duties and Responsibilities

  • Executes and manages capital projects from feasibility through commissioning, ensuring alignment with safety, quality, delivery, and cost
  • Leads process design and optimization for critical systems, including reactors, condensers, distillation columns, utilities (steam, chilled water), and storage vessels
  • Develops and reviews detailed Piping and Instrumentation Diagrams (P&IDs), technical specifications, and engineering documentation
  • Collaborates cross-functionally with operations, quality assurance, maintenance, and external vendors to achieve project milestones
  • Conducts safety assessments such as Management of Change (MOCs), Process Hazard Analyses (PHAs), and Pre-Startup Safety Reviews (PSSRs), implementing risk mitigation strategies to ensure compliance with FDA, OSHA, and other applicable standards
  • Utilizes project management tools (e.g., MS Project) to effectively manage project scope, schedule, and budget
  • Proactively identifies opportunities for process improvements, cost savings, and operational efficiency
  • Diagnoses and resolves operational and equipment issues by analyzing system performance, identifying root causes, and implementing effective corrective actions
  • Provides troubleshooting support for equipment such as reactors, condensers, and distillation columns, ensuring minimal downtime and optimal performance
  • Supports knowledge sharing and mentorship to foster a high-performing engineering team

Qualifications

Key Competencies (knowledge, skills and abilities every person must possess to be successful)

  • Strong leadership skills to manage projects and guide cross-functional teams toward shared objectives
  • Advanced technical expertise in mechanical and chemical engineering, specifically in the context of API production and industrial chemical processes
  • Exceptional analytical and diagnostic abilities to troubleshoot process issues and develop practical, efficient solutions
  • Proficiency in developing and analyzing engineering documentation, including P&IDs and technical specifications
  • Adapts quickly to changing priorities and challenges to ensure impactful results are delivered on time and aligned with organizational goals
  • Excellent communication and stakeholder management skills, capable of presenting complex ideas clearly and effectively
  • Proactive problem-solving mindset with the ability to work independently and identify innovative solutions
  • Solid understanding of regulatory and safety compliance requirements in pharmaceutical manufacturing environments
  • Strong organizational and project management skills to juggle multiple priorities effectively
  • Demonstrates a strong sense of urgency and ownership in driving projects to completion while maintaining high-quality standards
  • Education / Experience

  • Bachelors degree in mechanical or chemical engineering
  • Minimum 7 years experience with at 5 years working in a pharmaceutical or chemical manufacturing environment
  • Proficiency with CAD tools (e.g., AutoCAD, SolidWorks, Revit) and project management software
  • Baseline proficiency with SAP or other ERP systems preferred
  • PMP or Lean Six Sigma certification desired
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