What are the responsibilities and job description for the Reliability Engineer position at Halocarbon?
Description
The Reliability Engineer is responsible for the health and oversight of a comprehensive a reliability centered maintenance program. The RCM program improves reliability, reduces indirect and repair cost, improves production uptime, and elucidates the level of risk the organization is managing.
Duties & Responsibilities
Education and/or Experience
The Reliability Engineer is responsible for the health and oversight of a comprehensive a reliability centered maintenance program. The RCM program improves reliability, reduces indirect and repair cost, improves production uptime, and elucidates the level of risk the organization is managing.
Duties & Responsibilities
- Track & categorize reliability related downtime
- Aggregate and present plant equipment failure and production interruption failure data.
- Develop high impact long term reliability improvement strategy that addresses and methodically reduces plant equipment failures and reduces production interruption.
- Assemble and monitor reliability improvement corrective action plan (CAP)
- Participate in and facilitate Root Cause Analysis efforts
- Develop reliability improvement training materials for maintenance and production teams
- Work closely with Maintenance, Production employees, suppliers and vendors to understand and resolve reliability issues impacting production
- Work closely with reliability technician on equipment inspections, and over sight of predictive technologies
- Update PMs to reflect reliability improvements and address RCA corrective actions
- Optimize critical spare equipment/spare parts inventory
- Follow cGMP maintenance requirements on Halocarbon’s FDA regulated processes
- Develop contractor bid scopes and manage contractors as needed to drive reliability projects forward
- Strong analytical skills – Gathers and analyzes information skillfully. Able to effectively synthesize complex or diverse information. A critical thinker.
- Strong foundation of continuous improvement tools are required (Root Cause Analysis, FMEA, 5S)
- Strong project management skills – Able to lead teams, meet goals/deadlines, and develop a team.
- Forward thinking – Displays original thinking and creativity. Develops unique approaches and presents compelling ideas and plans.
- Proficient in Word, Excel, and PowerPoint. Excellent verbal, written, and presentation skills.
- Excellent verbal, written and presentation skills are essential
- Reliability Engineer is an independent, self-directed role where goals and objectives are developed with input from Plant Manager, Production Manager and Maintenance Manager.
- Reliability Engineer is accountable for trend line improvement in reliability related uptime, and cost reduction improvements.
- Reliability Engineer is expected to create and present the business case to support projects and spending recommendations.
- Reliability Engineer is accountable for meeting reliability project repair/construction deadlines.
- Reliability engineer is an individual contributor role with (dashed line) organizational connections to Reliability Technician (Reed Revell), Maintenance Supervisors, Production Supervisors
- Reliability Engineer Spending is Authorized according to EO6 protocol Maintenance Manager, Plant Manager, and CEO depending on spending amount.
- Reliability Engineer is authorized to initiate change in Chempax master data, PM’s, Stock room levels according to set organization SOP’s protocols and practices
Education and/or Experience
- BS in Engineering, preferably Mechanical Engineering
- SMRP certification is desired
- Minimum 5 years experience in chemical industry is required, preferably in specialty chemicals.
- Minimum of 3 years Mechanical Integrity & Reliability Engineering experience is necessary.
- Experience with cGMP in an FDA regulated facility is a plus.
- Experience in the following are desired: 1) Various materials used in acidic corrosive piping & equipment, 2) protective metal coatings, 3) HF and related process chemicals
- EIT or PE are preferred
- Must be capable of lifting and moving items weighing up to 50 pounds.
- Must be able to climb and descend stairs.
- Must be able to work in an environment where chemical odors may exist at permissible threshold limits of exposure.
- Must be able to evacuate the plant, reporting to appropriate assigned muster point, in the event of an emergency or drill.
- Must be able to work with hazardous chemicals on a regular basis.
- Must be able to use all available or assigned personal protective equipment and tools.
