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Senior Manufacturing Engineer

Icarus Industries
El Segundo, CA Full Time
POSTED ON 4/14/2025
AVAILABLE BEFORE 5/7/2025

Company Description

Icarus is at the forefront of aerospace innovation, developing solar-powered stratospheric drones designed to enhance global connectivity and observation. Operating at altitudes 20 times closer to Earth than Low Earth Orbit (LEO) satellites, our drones deliver superior 5G direct-to-device communication and ultra-high-resolution imagery. With the capability to remain airborne for up to a year through autonomous solar-powered operations, Icarus offers continuous, cost-effective solutions that surpass traditional cell towers and satellite systems.

Role Description

We are seeking a highly skilled and experienced Senior Manufacturing Engineer to join our aerospace team to help build a factory with an output of 1000s of aircrafts. You will be working closely with our Mechanical Design Team and establish a variety of manufacturing processes, and excels in creating detailed documentation, drawings, and assembly instructions to drive operational efficiency and quality.

Key Responsibilities :

  • Develop and document manufacturing processes, ensuring they align with engineering specifications and industry standards.
  • Create detailed engineering drawings, schematics, and 3D models to support production.
  • Write comprehensive assembly instructions and work instructions for aerospace components and systems.
  • Collaborate with cross-functional teams, including design, quality, and production, to optimize manufacturability and streamline production workflows.
  • Utilize GD&T to ensure proper communication of part specifications and tolerances.
  • Analyze and improve manufacturing processes to enhance quality, reduce costs, and increase throughput.
  • Troubleshoot manufacturing issues, implement corrective actions, and develop preventive solutions.
  • Evaluate and select manufacturing equipment, tools, and materials to meet project requirements.
  • Conduct time studies, capacity analyses, and workflow assessments to support lean manufacturing initiatives.
  • Review and implement engineering change orders (ECOs) and update documentation accordingly.
  • Ensure compliance with all safety, quality, and regulatory standards in manufacturing operations.

Qualifications :

  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.
  • 5 years of experience in manufacturing engineering, with a focus on aerospace projects (aircraft, satellites, or related systems).
  • Proficiency in GD&T and its application in engineering drawings and manufacturing processes.
  • Strong knowledge of manufacturing processes, including machining, sheet metal fabrication, composites, and assembly techniques.
  • Preferred Skills :

  • Experience with unmanned aerial vehicles (UAVs), satellites, or other aerospace projects.
  • Experience with CAD software (e.g., SolidWorks, CATIA, NX) and PLM systems.
  • Familiarity with additive manufacturing (3D printing) and advanced materials.
  • Hands-on experience with creating work instructions, control plans, and technical documentation.
  • Knowledge of lean manufacturing principles and Six Sigma methodologies.
  • Experience working with AS9100 quality management systems.
  • Ability to conduct root cause analyses and implement continuous improvement initiatives.
  • Strong organizational, analytical, and problem-solving skills.
  • Excellent verbal and written communication skills for cross-functional collaboration.
  • Compensation and Benefits :

  • 120,000 to $160,000 salary
  • Large equity in the company
  • Comprehensive healthcare, dental, and vision plan with HSA.
  • Dream desk setup, including tools and whatever else you need to be your most productive self.
  • Daily lunch and unlimited Celsius.
  • Flexible work arrangements to support work-life balance.
  • Salary : $120,000 - $160,000

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    Job openings at Icarus Industries

    Icarus Industries
    Hired Organization Address El Segundo, CA Full Time
    Company Description Icarus is at the forefront of aerospace innovation, developing solar-powered stratospheric drones de...
    Icarus Industries
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    Company Description Icarus is at the forefront of aerospace innovation, developing solar-powered stratospheric drones de...
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