Manufacturing Engineer

Description

The Manufacturing Engineering role is crucial in ensuring that products are manufactured efficiently, cost-effectively, and in accordance with quality standards. This position typically involves a range of tasks that support the production process, from the design and development of manufacturing processes to troubleshooting and optimizing existing workflows. Here's an overview of the key responsibilities, skills, and qualifications associated with a typical Manufacturing Engineer role:

Key Responsibilities:

· Process Design and Improvement:

o Develop, design, and optimize manufacturing processes to improve efficiency, reduce costs, and enhance product quality.

o Identify and implement process improvements, including automation or other technologies that reduce waste and increase productivity.

o Analyze manufacturing processes (e.g., machine, operator, component, and setup) to identify bottlenecks or inefficiencies and propose solutions.

· Product Lifecycle Management:

o Manage the product lifecycle, ensuring that products are manufactured according to design specifications, quality standards, and cost constraints.

o Ensure design for manufacturability (DFM) and design for assembly (DFA) principles are applied early in product development to facilitate easier and cost-effective production.

· Collaboration with Cross-functional Teams:

o Work closely with R&D, production, quality assurance, supply chain, and other departments to ensure manufacturing processes meet product requirements and specifications.

o Act as a liaison between engineering and production to facilitate communication and resolve any production-related issues.

· Documentation and Revision Control:

o Ensure that all design documentation, including part drawings, specifications, and assembly instructions, is maintained and updated according to the revision control processes.

o Ensure the ERP system is updated with accurate documentation and bill of materials (BOM).

· Tooling and Fixture Design:

o Design, develop, and maintain assembly fixtures, tools, and other equipment used in the manufacturing process.

o Evaluate the need for new tooling and suggest improvements or upgrades to enhance efficiency.

· Quality Assurance and Compliance:

o Implement and enforce quality standards throughout the manufacturing process, ensuring products meet both internal and external requirements.

o Support the implementation of lean manufacturing principles, continuous improvement including Kaizen workshops and events, and other quality initiatives aimed at reducing defects and improving productivity.

· Training and Support:

o Train production personnel on new processes, tooling, and equipment to ensure they are capable of operating efficiently.

o Develop training materials and visual aids to help reduce the learning curve for operators.

· Manufacturing Planning and Costing:

o Develop and maintain manufacturing schedules and ensure production runs according to plan.

o Analyze production costs and identify opportunities to reduce waste, optimize labor and materials, and increase overall efficiency.

· Troubleshooting and Issue Resolution:

o Troubleshoot and resolve issues that arise during production, such as instrument failures, quality issues, and process inefficiencies.

o Investigate root causes of production problems and implement corrective actions.

· Supply Chain and Vendor Coordination:

o Support Supply Chain team as needed when engineering intervention or technical resource is required

Requirements

· Technical Skills:

o Proficiency in engineering principles, manufacturing processes, and mechanical design.

o Familiarity with geometric dimensioning and tolerancing (GD&T), engineering drawings, and BOM creation.

o Advanced knowledge of Microsoft Office Suite (Excel, Word, Access, Project), with an emphasis on data analysis and process documentation.

o Experience with ERP systems (e.g., Infor10 Syteline, SAP, or Oracle) for documentation and inventory management.

o Proficient with CAD Design programs such as SolidWorks

· Problem-Solving and Analytical Skills:

o Ability to analyze and resolve complex production issues, using methods such as root cause analysis, failure analysis, and statistical tools.

o Strong troubleshooting skills to identify process inefficiencies or equipment malfunctions.

· Quality Management:

o Knowledge and experience in quality assurance processes, such as Six Sigma, ISO standards, and lean manufacturing practices.

o Understanding of statistical process control (SPC) and other quality management systems.

· Communication Skills:

o Strong verbal and written communication skills to effectively communicate with various stakeholders, including production teams, R&D, suppliers, and senior management.

o Ability to create clear and detailed documentation, including work instructions, reports, and process flow diagrams.

· Project Management:

o Experience in managing projects, including planning, scheduling, and resource allocation.

o Ability to manage multiple tasks and deadlines in a fast-paced environment.

· Educational Background and Experience:

ochelor’s degree in engineeringBachelor’s degree in Engineering A bachelor's degree in engineering (Mechanical, Manufacturing, Industrial, or related fields) or equivalent work experience within an Electromechanical production environment.

o 5-8 years of experience in manufacturing engineering or a related field, particularly in industries including automation, pneumatics, instrumentation, electronics, or aerospace.

o Experience with lean manufacturing principles and continuous improvement processes is highly desirable.

Desirable Experience:

• Lean Manufacturing:  Experience applying lean principles, such as 5S, value stream mapping, and Kaizen.
• DFM/DFA/VAE: Expertise in design for manufacturability and design for assembly and Value-added engineering to streamline product development and reduce production costs.
• Tooling and Fixture Design: Ability to design and optimize tools, jigs, and fixtures used in the manufacturing process.