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Process Engineer III

Integrated Resources, Inc ( IRI )
Hickory, NC Full Time
POSTED ON 1/10/2025 CLOSED ON 3/8/2025

What are the responsibilities and job description for the Process Engineer III position at Integrated Resources, Inc ( IRI )?

Title: Process Engineer III

Location: Durham, NC, will be required to travel to Hickory, NC plant as needed. Durham plant is located at: 1 Becton Circle Durham NC, 27712 (100% onsite at Durham)

Contract: 9 Months

Shift: 1st Shift

BA is minimum requirement. Minimum of 5 years experience as Process Engineer in manufacturing environment.

Top skills:

  • Hands on manufacturing experience
  • Superior analytical skills
  • Strong data analysis and problem solving skills

Education: BS in chemical, mechanical, materials, electrical, statistics, industrial engineering.

Minimum Experience: 5 Years

Product of Position:

  • A senior process engineer responsible for providing hands-on support for the installation, start-up, and debugging of high-speed cable manufacturing process equipment. This includes collaborating with a diverse team (mechanical, electrical, controls, facilities, IT, operations, etc.)
  • Focus on process control / process discipline (PC/PD), variability reduction, defect reduction, capacity improvements and 6-Sigma (DMAIC) based problem solving.

Requirements:

  • Experience with high-speed cable manufacturing equipment is a plus (jacketing, ribbon stranding, buffering)
  • Effective technical leadership, organization, and planning skills, with ability to handle changing priorities.
  • Creative/innovative problem solving.
  • Proven track record of utilizing process excellence (PEX, 6-Sigma) tools and SPC to monitor and improve process performance.
  • Experience in successfully completing projects in a manufacturing environment.
  • Excellent Analytical Skills - Decision-making based on data.
  • Must be a self-starter, able to work in team environment and motivate others.
  • Strong data analysis, interpretation, visualization, and problem-solving skills
  • Proficiency in using software packages such as JMP, Minitab and Power-BI to analyze and display data.
  • Excellent communications, interpersonal and influencing skills.
  • Ability to collaborate and work with diverse teams (skills, gender, culture, race, etc.)
  • Capable of multitasking
  • Ability to work with minimal direction.
  • Independently determines and develops approaches to solutions.
  • Familiarity with other engineering disciplines (electrical, controls, mechanical, measurement, etc.)
  • Skills and experience with Statistical Process Control (SPC) and Design of Experiments (DoE) methods.
  • Demonstrated technical expertise in process improvement, measurement, characterization, and materials processing.

Key Responsibilities:

  • Leads (either directly or through influence) manufacturing process improvements, variability reduction, defect reduction, process control, throughput improvements and 6-Sigma initiatives.
  • Leads and supports problem-solving in manufacturing, including root cause identification and resolution.
  • Applies knowledge of engineering principles and methods to resolve challenges. Coaches and mentors, other junior level engineers to develop and hone skills.
  • Demonstrates personal use of engineering tools and methodologies such as 6-Sigma, TRIZ, KT-PA, MEE, etc. to understand and address root causes of production issues, sets the example for the team on how these tools should be applied.
  • Conducts experimentation to expand process understanding and support technology deployment.
  • Lead and/or supports in the development of standard work documentation to include SOPs, SOS, Job Aids and Training Documentation.
  • Gives presentations to leadership to provide updates on active workstreams.
  • Ensures safe work practices.

Travel Requirements:

  • Minimal travel (less than 10%)
  • Position will be based in NC.
  • Travel to a supplier or vendor may be required for equipment check-out before shipment.

Work Schedule:

Typical 40 hours per week. May require working weekends/holidays or longer days to support installation schedule.
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