Demo

Controls Automation engineer || 100% ONSITE in Maine ||

IT Minds LLC
Portland, ME Full Time
POSTED ON 12/11/2024
AVAILABLE BEFORE 4/8/2025
Role: Controls Automation engineer

Experience: Sr Level 10-15 years’ experience

Location: 100% ONSITE in Maine

Duration: 6 months and Extended

This assignment goes from November 2024 to the end of March 2025 And can be extended.

First 4-6 weeks, resources would work the day shift, after that they would transfer to second shift 2pm-10pm for the rest of the assignment.

Responsibilities

  • Process development, equipment specification, acquisition and implementation.
  • Evaluation of machine logic and controls to troubleshoot equipment and identify process improvement opportunities.
  • Supports on-site production and maintenance activities with advanced latter logic troubleshooting abilities.
  • Serves as a steward of the internal QMS management system for change management (Oracle’s Agile PLM).
  • Integration of controls hardware and software into new and existing manufacturing equipment.
  • Design of experiments, validation, completion of testing and analysis of data.
  • Suggests and supports new methods or materials for continual improvement of quality and efficiency.
  • Analyzes current equipment for process suitability and provides detailed plans for improvement.
  • Creates and revises manufacturing documents, specifications, standard operating procedures (SOPs), safety instructions, validation protocols, risk assessments, and procedures and other technical documents to ensure compliant, efficient and safe procedures.
  • Works with other engineers and technicians in developing solutions and improvements in materials, equipment and process as necessary.
  • Actively participates in teams as necessary to ensure continual improvement, safety and compliance.
  • Must be able to work on problems of diverse scope where analysis of the problem requires evaluation of obscure or unknown data.
  • Must be able to use precision measuring equipment, hand and power tools.
  • Must be able to meet deadlines while working on multiple projects.
  • Familiarity with cGMP and ISO 13485 regulations and practices is desired.
  • Familiarity with a variety of material testing and measuring methods

BASIC QUALIFICATIONS | EDUCATION:

  • Bachelor's degree (BS) in engineering or equivalent combination of education and experience.
  • Minimum 3 years engineering experience in a manufacturing environment
  • Experience working in a GMP, FDA, ISO and USDA regulated environment preferred
  • Previous experience with common manufacturing automation technologies and architectures is required. This includes but is not limited to:
  • Programmable Logic Controllers (PLC’s) (Allen Bradley Logix5000 experience preferred)
  • Ability to read and troubleshoot existing ladder logic.
  • Ability to generate new ladder logic for the sequencing of complex manufacturing tasks.
  • Human Machine Interfaces (HMI) (Allen-Bradley Factory Talk View experience preferred)
  • Ability to modify and troubleshoot existing user interfaces.
  • Ability to design and implement new user interface functionality.
  • Motion Control to include Servo Drives, VFD’s and Stepper Drives.
  • Ability to troubleshoot and tune control loops.
  • Robots (Staubli and/or Epson experience preferred)
  • Ability to modify robot programs and taught positions.
  • Ability to sequence new robot paths and functions.
  • Vision Systems (Cognex and/or Keyence experience preferred)
  • Ability to troubleshoot existing vision inspection applications.
  • Ability to design new systems to include lens and lighting selection.
  • Ability to create robust inspection logic for the disposition of product.
  • Electrical Aptitude
  • Ability to read and trace machine control systems from electrical prints
  • Ability to troubleshoot common machine control hardware (relays, fuses, breakers, etc.)
  • Ability to generate and modify electrical prints to support controls upgrade and integration.

Preferred Qualifications

  • Experience working in a GMP, FDA, ISO and USDA regulated environment.
  • Familiarity with cGMP and ISO 13485 regulations and practices.
  • Familiarity with statistical analysis software (Minitab).

karthik@itminds.net

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