Composite Material and Process Lab Engineer

Scope of Work
Composite material formulation development and evaluation
Organize and track incoming material for development
Perform material configuration DOEs to achieve cosmetic and structural performance targets defined by each program
Perform process DOEs to determine optimal thermal profiles for thermoplastic composite insert over molding
Fabricate laminates from developmental formulations of composite prepregs made with recycled carbon fiber and other recycled/chopped fiber fillers. Measure cosmetic, mechanical, and physical properties of materials.
Perform material DOEs involving fabricating test panels using high-thermal conductivity reinforcements and fillers. Prepare specimens for testing. Measure structural and thermal performance. Consolidate results.
Report results of DOEs and tests.
Develop molding guidelines based on results of material and process DOEs

Key Qualifications:
Background in composite materials and processing
Experience using autoclave and press-molding to manufacture composite parts
Direct experience processing both thermoset and thermoplastic composites
Trained in experimental design and data analysis
Skilled in developing detailed experimental plans based on high-level requirements
Experienced in running common laboratory equipment, including: specimen cutting, polishing, microscopy, surface profilometry, mechanical testing using a universal testing machine, DMA/DSC, TMA
Excellent written and oral communication skills

Education and Experience:
A minimum B.S. in Materials Science or related field
3 years hands-on material/process engineering experience in composites.