Process Engineer, Roll Shop

Position Overview

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.

Responsibilities & Qualifications

Position Overview

The Novelis Bay Minette, AL team is seeking a Process Engineer to work on site. This role will work with the Process Leader of the Cold Mill Manufacturing Unit. The ideal candidate will be responsible for assisting in the development of the Roll Shop processes for both hot and cold mill areas and providing support to the achievement of the plant’s safety, quality, production, sustainability, and budget objectives. This position will support the activities of others related to the hot and cold mill process and keep current with the constantly evolving technology, balancing it with the needs of the operations to bring forth improvements in automated systems and methods.

Responsibilities:

• Embrace the Novelis Safety Principles by building a zero-injury culture and the Novelis cultural beliefs of Be Open, Say Anything, Build Trust and Be Authentic!
• Adhere to all corporate, plant, local, state and federal safety rules and regulations, and know the latest policies and procedures, ensuring outside vendors/contractors align with the same.
• Investigate, develop and provide recommended solutions for any safety issues related to plant equipment requiring field or project engineering as assigned.
• Establish, implement and audit routine management on the manufacturing unit with KPI, CIV and COV monitoring/control charts
• Work alongside operators and other manufacturing unit staff as needed to solve and prevent problems that impact product quality and productivity.
• Assist in solving complex analysis and identify areas of potential advancements in the processes, equipment, and facilities to achieve increased profitability through reduced costs, increased efficiency, improved quality, increased production output and optimized equipment uptime.
• Lead RCAs and FMEAs related to product quality and performance, and participate in other RCA and FMEA to improve indicators such as MTBF, MTTR and continuous improvement
• Write and review work instructions and control plans
• Ensure that the processes result in a product that meets or exceeds our internal and external customer expectations.
• Apply innovative technology and techniques to resolve complex problems
• Understand process projects including budget control, schedule, and compliance with safety, environmental and sustainability requirements, to assure performance against expectations.
• Continually review process methods, equipment, and technology for robustness, reliability, and obsolescence. Develop plans for modifications and/or upgrades as needed.
• During plant construction and start-up, work with equipment suppliers as well as internal team members to develop conceptual and functional requirements for short- and long-term process and equipment development consistent with the business plan.
• After plant start-up, optimize the aluminum manufacturing process by working closely with the operations, engineering, and process groups.

Minimum Qualifications:

• Bachelor’s degree in engineering. (Mechanical or Material Science is preferred)
• Ability to work multiple projects simultaneously.
• Hard skills in problem-solving and data analysis.
• Proven leadership skills to advise, coach and develop other personnel to accomplish personal, plant and corporate objectives
• Excellent communication (oral and written) skills; ability to connect with all levels in the organization
• Ability to overcome obstacles and find reasonable resolutions to situations on a case-by-case basis as encountered.
• Strong decision making and problem-solving skills including the ability to tackle problems while exhibiting practical judgment and realistic understanding of the issues involved.
• Desire to take initiative and develop a pro-active relationship with employees through follow-up, understanding their needs and encouraging a collaborative relationship
• Ability to travel up to 30% (North America and Internationally) in the first 3 years. After that period, the travel will be less than 10%.

Preferred Qualifications:

• Aluminum roll shop and rolling process experience
• 3 - 5 years of professional experience of process engineering
• Background in equipment reliability and/or process control

What Novelis Offers:

Novelis' benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, driven in the marketplace and affordable. These are a few of the benefits we offer to support you and your family’s well-being:

• Medical, dental and vision insurance
• Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
• Company-paid basic life insurance and Additional voluntary life coverage
• Paid vacation and competitive personal time off
• 401(k) savings plan with company match
• Retirement savings plans – medical and prescription drug coverage through private exchange
• Employee assistance programs – available 24/7 to you and your family
• Wellness and Work Life Support - career development and educational assistance

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Location Profile

Novelis' newly announced Bay Minette facility will be located 35 miles northeast of Mobile AL and 45 miles west of Pensacola FL and is expected to create approximately 1000 high-paying advanced careers in modern manufacturing. This highly advanced rolling and recycling facility will be the first of its kind. It will primarily serve our customers in the beverage can and automotive markets. Novelis is committed to the community and will actively build partnerships in Baldwin County focused on recycling STEM education and workforce development. At Novelis we believe our culture of collaboration is our competitive advantage and we would love for you to consider building a career with us.

Novelis recognizes its talented and diverse workforce as a key competitive advantage. Novelis provides equal employment opportunities to all employees and applicants. All terms and conditions of employment at Novelis including recruiting hiring placement promotion termination layoffs recalls transfers leaves of absence compensation and training are without regard to race color religion age sex national origin disability status genetics protected veteran status sexual orientation gender identity or expression or any other characteristic protected by federal provincial or local laws.

Disclaimer

We encourage all potential candidates to follow the protocols below and to be diligent when sharing any personal information:1. Check the job posting is live and valid via our careers page: Careers - Novelis2. Verify any communication with us by contacting our talent team at Careers - Novelis