Demo

Welding Engineer

PDS
Decatur, GA Full Time
POSTED ON 3/17/2025
AVAILABLE BEFORE 4/15/2025

Tasks :

  • Develop, analyze, and apply material properties and design allowables, processes and quality engineering specifications for welding applications specific to aerospace welding
  • Provide material analyses including failure analysis, life predictions, definition and requirement specifications of both weld tooling and welded flight hardware assemblies.
  • Review and approve subcontractor material processing procedures specific to welding operations
  • Provide production oversite through firm understanding complex machinery and develop weld schedules / programs catered for that machinery
  • Review weld data to determine trends and / or out of family weld telemetry and weld quality to foster weld system health and operations related to production welding and weld rework / repairs
  • Provide weld engineering support with welding aluminum alloys and stainless steel with varying thicknesses in one or more of the following areas : friction stir welding (FSW), resistance spot welding (RSW), resistance seam welding (RSEW), gas tungsten arc welding (GTAW), orbital tube welding (OTW), and laser welding
  • Provide practical experience with weld system programming and weld system troubleshooting
  • Knowledge of military and industry process specifications, applications and standards as related to welding and manufacturing operations
  • Communication skills (verbal and written) including requirements documentation and presentations
  • Must be proficient with Microsoft Office Applications (Excel, Word, PowerPoint, Project)
  • Ability to work at elevated heights and small spaces.

Deliverables

  • Provide support to multiple welding processes within an Aerospace Production environment
  • Develop and qualify welding schedules, support / evaluate weld mechanical testing and metallurgical inspection, support weld tool design, implement weld process improvements and cost reduction initiatives
  • Review visual inspections, dye penetrant inspection, ultra sonic inspection and x-ray inspection discrepancies to prepare dispositions for nonconforming hardware rework / repair instructions to resolve welding defects
  • Coordinate with engineering and production operations personnel to develop and communicate non-conformance repair procedures and implement related corrective actions
  • Develop on the Job training packages (OJT) and certifications required to perform welding on flight hardware
  • Train and certify technicians in friction stir welding (FSW), resistance spot welding (RSW), variable polarity plasma arc welding (VPPAW), gas tungsten arc welding (GTAW), orbital tube welding (OTW), and laser welding
  • Interaction with other internal organizational groups, such as : Facilities, Tooling, Production, Design Engineering, Equipment Contractors, and others to ensure a strong cohesive business rhythm
  • Troubleshooting problems and arriving at a solution in a timely manner
  • Attention to details and good documentation of observations / findings
  • Knowledge of reading blueprints and ability to interpret blueprints to others
  • Weekly project status reports
  • Company will provide access to all data, personnel, and facilities required to perform the project tasks, including, but not limited to, the items listed below :

  • Drawings, specifications, and other key documents needed to execute the work scope.
  • Part manufacturing process descriptions, operational work instructions and routers, BOMs, ERP system, Quality data management system, etc.
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