What are the responsibilities and job description for the Asmag Line Operator position at PTC ALLIANCE LLC?
Job Details
Description
PTC is a progressive and major manufacturer in highly engineered steel tubing. We provide products to manufacturers in multiple industries including automotive, construction, agriculture, appliance, energy, recreation, and many others. We at PTC value our employees’ health and wellness. We offer the following:
- FREE Healthcare
- HSA option
- Dental
- Vision
- Life Insurance
- Dependent & Spouse Life Insurance
- Long Term Disability
- Cancer & Critical accident coverage
- 401K plan with company match
- Referral Bonus
- Annual college scholarship available for children & grandchildren of employees
- Tuition Reimbursement eligibility
- Retention bonus of $1500 after one year of employment paid in three installments $250 at 90 days, $250 at six months and $1000 at the one year anniversary.
- Shift Premium 2nd $1.25 & 3rd Shift 30 cents.
Job Summary:
Runs the ASMAG line with uninterrupted material flow design eliminating surface defects and reducing material waste attributed to material handling and multiple machines set ups. The line will continuously point, draw, straighten, ECT, UT cut end finish and bundle.
Essential Duties and Responsibilities:
- Confirms that tubing presented to the pointer machine matches the work order requirements particularly job number and dimensions.
- Confirms squeeze pointer tooling to ensure proper setup allowing safety, quality, and hands-free operation.
- Confirms and adjusts point size to minimize scrap.
- Confirms mandrel rods meet draw and load requirements to ensure quality standards.
- Confirms shanks and mandrels meet work order requirements and are installed correctly.
- Uses correct mandrel guide feed cones per work order/set up instructions.
- Aligns pre-bench to ensure uninterrupted operations.
- Selects and installs correct dies and spaces to meet customer and quality requirements.
- Selects and installs correct jaws and damping blocks to match points and finishes draw dimensions.
- Ensure tubes are straight to allow for uninterrupted operations leading to the Straightener.
- Follows all sample procedures to verify tubing dimensions and ID/OD surface finishes satisfy customer requirements.
- Confirms that the tubing presented to the straightener, ECT machine conforms to the work order requirement, particularly job number and dimensions.
- Set up and adjust straightener rolls, guide cones, pinch rolls, wiper, and table height to produce scratch, roller mark and stress mark free tubing that conforms dimensionally to the work order requirements.
- Verify finished tubing is straight and within size tolerances and satisfies work order requirements fir straightness and surface.
- Performs minor polishing of rolls if/when necessary.
- Set up and adjust pinch rolls, ECT and UT testing equipment by selecting the correct pressure, feed cones, center testing coil and UT testing standard. The operator must be able to manufacture an ECT testing standard that meets MMI requirements as set for in 4.09.P18.W05.
- Accurately enters product tag and inspection results into the SPC and data collection systems.
- Ensures that all non-conforming material is separated from prime material and placed in the proper location.
- Installs proper saw blades and sets proper saw blade parameters per work order instructions.
- Ensure saw blades always have proper lubricating fluid levels.
- Chooses and sets-up proper chamfer head and blow out cones per work order instructions.
- Inspects tubing to ensure they meet all customer requirements.
- Selects proper bundle size and banding instructions per work order instructions and enters available information in the automatic bundle equipment.
- Set up and confirm finished bundles are demagnetized per work instruction 4.10.P04.WO5.
- Must be able to keep machine running with very little to no interruptions.
- Must be able to trouble shoot set up issues to ensure uninterrupted machine run time and quality per work order instructions.
- Never operate a machine without SAFETY GUARDS in place.
- Must be able to work overtime as required.
- Maintains a SAFE, CLEAN and ORGANIZED work area.
Various other duties as directed by the Shift Supervisor/Department Manager or Plant Manager
The incumbent is expected to understand that all employees have a shared responsibility for the quality of products and related services provided to our customers. Duties and Responsibilities are to be carried out in accordance with the PTC Quality Management System and its policies, procedures, and work instructions as applicable to the job or function being performed.
Minimum Education and/or Experience Requirements:
- Good Mechanical Aptitude.
- Must be good with computers.
- Must be able to read and understand a tape measure, micrometer, and all other measuring. tools needed for customer requirements.
- Qualified hours on the Drawbench, Straightener/Mag Tester and Cut end Finishing machines.
- Ability to handle physical requirements.
Number of Direct Reports: None
Job Titles of Direct Reports: None
Skills and Abilities:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- Language Skills: Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization.
- Mathematical Skills: Ability to add, subtract, multiply, and divide in all units of measure, using while numbers, common fractions and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs. Ability to apply concepts of basic algebra and geometry.
- Reasoning Ability: Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.
- Other Skills and Abilities: Must be computer literate and able to work with programs such as Word, Excel, etc., and be able to learn and use HP programs such as email, ERP system, etc.
Certificates, Licenses, and Registrations:
None
Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is occasionally exposed to moving mechanical parts. The noise level in the work environment is usually moderate. Enters manufacturing area of plant where noise level is high.
Physical Demands:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable
Qualifications
Salary : $1,000 - $1,500
