Demo

Senior Control Engineer

PTS Advance
Dallas, TX Full Time
POSTED ON 1/22/2025
AVAILABLE BEFORE 4/12/2025

Senior Controls Engineer

Location : Dallas, tX

Description

A leading manufacturing organization is seeking a Senior Controls Engineer to provide advanced support for optimizing the efficiency, reliability, and automation of both new and existing web-handling production processes. This role requires specialized expertise in Siemens PLCs, including 505 series and S7 models, to support the Dallas manufacturing facility.

Key Responsibilities :

The ideal candidate will be able to perform all essential duties satisfactorily. Reasonable accommodations may be provided for qualified individuals with disabilities. Additional responsibilities may be assigned

  • Apply advanced knowledge of manufacturing standards, including operational playbooks and playlists, to support process improvement efforts
  • Tune, synchronize, and sequence Siemens drive systems (S110, G120, S120, Micromaster, Baldor 18h, and others) in web-handling applications
  • Read and troubleshoot electrical machine schematics
  • Configure PLC messaging instructions and network settings
  • Develop Process and Instrumentation Diagrams (P&ID), controls narratives, and testing protocols
  • Create and refine PLC programs and operator interfaces in compliance with programming standards, including modular programming and object-oriented design
  • Collaborate with cross-functional teams to establish and uphold enterprise-wide controls, drives, and hardware documentation standards
  • Mentor and train controls specialists, electricians, and engineers
  • Coordinate with external contractors to specify and install equipment, controls, and drives
  • Stay informed of emerging technologies in controls and web-handling, leading their implementation as needed
  • Build and maintain strong relationships with plant personnel to identify and pursue new projects

Requirements :

  • Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Computer Science, or equivalent experience
  • 3 years of industry experience in controls / drives programming
  • Proficiency in Siemens drives and controllers (emphasis on S120s, Simatic, and Simotion
  • Experience in PLC logic development, primarily Siemens 505 and Step 7 (S7) system
  • Basic knowledge of manufacturing systems and web-handling processes
  • Analytical thinker with strong problem-solving skills
  • Familiarity with AutoCAD and SCADA systems
  • Commitment to continuous learning, including company-provided training program
  • Preferred : Experience with Siemens S120 drive optimization and Wonderware object-oriented HMI development
  • Physical Requirements and Work Environment :

  • Ability to remain stationary for long periods and traverse office and production floors
  • Regular exposure to moving mechanical parts, fumes, odors, and airborne particles
  • Occasional exposure to weather extremes, confined spaces, and acidic or caustic chemicals
  • Hearing protection and a respirator may be required in certain environments
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