Demo

Rotary Kiln Process Engineer

RHI Magnesita
York, PA Full Time
POSTED ON 4/1/2025
AVAILABLE BEFORE 4/30/2025
Job description:

SUMMARY:

The Rotary Kiln Reliability Engineer is responsible for maintaining and improving the OEE and efficiency of high temperature rotary kilns, with special focus on reliability. The Rotary Kiln Reliability Engineer analyzes equipment & processes, performs root cause analysis on OEE and efficiency deviations, and develops strategies, processes, and procedures to ensure continuous improvement of the rotary kilns.

 

ESSENTIAL DUTIES AND RESPONSIBILITIES:

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential duties and responsibilities.

  • Promote a culture of safety within the process engineering team by setting a positive example and fostering environments where safe practices are a priority.
  • Perform detailed analysis of kiln performance data to identify and explain trends, patterns, pops, and potential failure points.
  • Develop strategies for equipment and process optimization to enhance OEE and efficiency.
  • Lead investigations into equipment failures, conducting thorough root cause analysis and facilitating development of corrective and preventative actions.
  • Utilize Lean/Six Sigma tools to improve rotary kiln OEE including 6S, 5Why/Cause Mapping, CEDAC, Capability Studies, PDCA, DMAIC, Process Mapping, FMEAs, etc.
  • Collaborate with cross-functional teams to implement corrective actions, preventative actions, and continuous improvements.
  • Design and implement proactive maintenance strategies, including predictive and preventive maintenance programs.
  • Oversee the execution of maintenance plans and ensure compliance with industry standards.
  • Innovate and develop new procedures and processes to minimize downtime and enhance kiln OEE and efficiency.
  • Work with operational personnel to develop and standardize best practices and new technologies.
  • Manage projects related to kiln reliability from initial conception through to completion.
  • Ensure projects are delivered on time, within budget, and meet all safety and performance criteria.
  • Provide technical expertise and support to plant personnel on kiln operations.
  • Lead and mentor junior engineers and technicians, fostering a culture of continuous improvement.
  • Perform other duties as assigned.

 

SKILLS AND EXPERIENCE:

  • Bachelor’s degree in Mechanical or Chemical Engineering or a related field is preferred.
  • Minimum of 5 years of experience in a similar role, preferably in an industrial or manufacturing environment utilizing lean principles.
  • Strong understanding of rotary kiln technology and mechanical systems.
  • Proficiency in data analysis and reliability software tools, including Minitab, PowerBI, Excel, and Osisoft PI Vision.
  • Familiarity with database entry, report creation and running, etc. preferably SAP.
  • Excellent problem-solving skills and the ability to work under pressure.
  • Strong verbal and written communication and leadership abilities.

 

HEALTH, SAFETY, & WORK ENVIRONMENT:

  • Perform all work in accordance with RHI Magnesita’s Health and Safety policies.
  • Adhere to all EHS and IMS policies and job expectations as specified in the Job Descriptions of the Persons Responsible for IMS, RHI Magnesita NAM Regional Safety Rules, Roles, Responsibilities, and Authorities, and Safety Rules and Responsibilities documents.
  • The work is performed outdoors and/or indoors, enduring heat, cold, rain, dust, wind, and other elements.
  • Capable of operating various types of office equipment including but not limited to computers, phones, copiers, and scanners.

 

PHYSICAL CAPABILITIES:

  • Physical demands include but are not limited to standing, walking, sitting, bending, kneeling, pushing, pulling, climbing, and lifting – 50 pounds maximum.
  • Must be able to wear all required personal protective equipment (including hard hat with chin strap, safety glasses, safety shoes, and gloves)
Profile description:

SUMMARY:

The Rotary Kiln Reliability Engineer is responsible for maintaining and improving the OEE and efficiency of high temperature rotary kilns, with special focus on reliability. The Rotary Kiln Reliability Engineer analyzes equipment & processes, performs root cause analysis on OEE and efficiency deviations, and develops strategies, processes, and procedures to ensure continuous improvement of the rotary kilns.

 ESSENTIAL DUTIES AND RESPONSIBILITIES:

  • Promote a culture of safety within the process engineering team by setting a positive example and fostering environments where safe practices are a priority
  • Perform detailed analysis of kiln performance data to identify and explain trends, patterns, pops, and potential failure points
  • Develop strategies for equipment and process optimization to enhance OEE and efficiency.
  • Lead investigations into equipment failures, conducting thorough root cause analysis and facilitating development of corrective and preventative actions
  • Utilize Lean/Six Sigma tools to improve rotary kiln OEE including 6S, 5Why/Cause Mapping, CEDAC, Capability Studies, PDCA, DMAIC, Process Mapping, FMEAs, etc.
  • Collaborate with cross-functional teams to implement corrective actions, preventative actions, and continuous improvements
  • Design and implement proactive maintenance strategies, including predictive and preventive maintenance programs
  • Innovate and develop new procedures and processes to minimize downtime and enhance kiln OEE and efficiency
  • Work with operational personnel to develop and standardize operations
  • Manage projects related to kiln reliability from initial conception through to completion.
  • Ensure projects are delivered on time, within budget, and meet all safety and performance criteria.
  • Provide technical expertise and support to plant personnel on kiln operations.
  • Lead and mentor junior engineers and technicians, fostering a culture of continuous improvement.
  • Perform other duties as assigned

SKILLS AND EXPERIENCE:

  • Bachelor’s degree in Mechanical or Chemical Engineering or a related field is preferred
  • Minimum of 5 years of experience in a similar role, preferably in an industrial or manufacturing environment utilizing lean principles.
  • Strong understanding of rotary kiln technology and mechanical systems.
  • Proficiency in data analysis and reliability software tools, including Minitab, PowerBI, Excel, and Osisoft PI Vision.
  • Familiarity with database entry, report creation and running, etc. preferably SAP.
  • Excellent problem-solving skills and the ability to work under pressure.
  • Strong verbal and written communication and leadership abilities.

HEALTH, SAFETY, & WORK ENVIRONMENT:

  • Perform all work in accordance with RHI Magnesita’s Health and Safety policies.
  • Adhere to all EHS and IMS policies and job expectations as specified in the job description
  • The work is performed outdoors and/or indoors, enduring heat, cold, rain, dust, wind, and other elements.
  • Capable of operating various types of office equipment including but not limited to computers, phones, copiers, and scanners.

PHYSICAL CAPABILITIES:

  • Physical demands include but are not limited to standing, walking, sitting, bending, kneeling, pushing, pulling, climbing, and lifting – 50 pounds maximum.
  • Must be able to wear all required personal protective equipment (including hard hat with chin strap, safety glasses, safety shoes, and gloves)
We offer:

SUMMARY:

The Rotary Kiln Reliability Engineer is responsible for maintaining and improving the OEE and efficiency of high temperature rotary kilns, with special focus on reliability. The Rotary Kiln Reliability Engineer analyzes equipment & processes, performs root cause analysis on OEE and efficiency deviations, and develops strategies, processes, and procedures to ensure continuous improvement of the rotary kilns.

 

ESSENTIAL DUTIES AND RESPONSIBILITIES:

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential duties and responsibilities.

  • Promote a culture of safety within the process engineering team by setting a positive example and fostering environments where safe practices are a priority.
  • Perform detailed analysis of kiln performance data to identify and explain trends, patterns, pops, and potential failure points.
  • Develop strategies for equipment and process optimization to enhance OEE and efficiency.
  • Lead investigations into equipment failures, conducting thorough root cause analysis and facilitating development of corrective and preventative actions.
  • Utilize Lean/Six Sigma tools to improve rotary kiln OEE including 6S, 5Why/Cause Mapping, CEDAC, Capability Studies, PDCA, DMAIC, Process Mapping, FMEAs, etc.
  • Collaborate with cross-functional teams to implement corrective actions, preventative actions, and continuous improvements.
  • Design and implement proactive maintenance strategies, including predictive and preventive maintenance programs.
  • Oversee the execution of maintenance plans and ensure compliance with industry standards.
  • Innovate and develop new procedures and processes to minimize downtime and enhance kiln OEE and efficiency.
  • Work with operational personnel to develop and standardize best practices and new technologies.
  • Manage projects related to kiln reliability from initial conception through to completion.
  • Ensure projects are delivered on time, within budget, and meet all safety and performance criteria.
  • Provide technical expertise and support to plant personnel on kiln operations.
  • Lead and mentor junior engineers and technicians, fostering a culture of continuous improvement.
  • Perform other duties as assigned.

 

SKILLS AND EXPERIENCE:

  • Bachelor’s degree in Mechanical or Chemical Engineering or a related field is preferred.
  • Minimum of 5 years of experience in a similar role, preferably in an industrial or manufacturing environment utilizing lean principles.
  • Strong understanding of rotary kiln technology and mechanical systems.
  • Proficiency in data analysis and reliability software tools, including Minitab, PowerBI, Excel, and Osisoft PI Vision.
  • Familiarity with database entry, report creation and running, etc. preferably SAP.
  • Excellent problem-solving skills and the ability to work under pressure.
  • Strong verbal and written communication and leadership abilities.

 

HEALTH, SAFETY, & WORK ENVIRONMENT:

  • Perform all work in accordance with RHI Magnesita’s Health and Safety policies.
  • Adhere to all EHS and IMS policies and job expectations as specified in the Job Descriptions of the Persons Responsible for IMS, RHI Magnesita NAM Regional Safety Rules, Roles, Responsibilities, and Authorities, and Safety Rules and Responsibilities documents.
  • The work is performed outdoors and/or indoors, enduring heat, cold, rain, dust, wind, and other elements.
  • Capable of operating various types of office equipment including but not limited to computers, phones, copiers, and scanners.

 

PHYSICAL CAPABILITIES:

  • Physical demands include but are not limited to standing, walking, sitting, bending, kneeling, pushing, pulling, climbing, and lifting – 50 pounds maximum.
  • Must be able to wear all required personal protective equipment (including hard hat with chin strap, safety glasses, safety shoes, and gloves)

If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Rotary Kiln Process Engineer?

Sign up to receive alerts about other jobs on the Rotary Kiln Process Engineer career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$86,732 - $101,718
Income Estimation: 
$106,100 - $124,886
Income Estimation: 
$154,184 - $199,940
Income Estimation: 
$189,563 - $242,917
Income Estimation: 
$76,670 - $90,826
Income Estimation: 
$91,609 - $118,978
Income Estimation: 
$92,877 - $110,401
Income Estimation: 
$92,877 - $110,401
Income Estimation: 
$120,933 - $155,034
Income Estimation: 
$114,618 - $136,401
Income Estimation: 
$114,618 - $136,401
Income Estimation: 
$144,264 - $191,312
Income Estimation: 
$140,435 - $166,410
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at RHI Magnesita

RHI Magnesita
Hired Organization Address York, PA Full Time
Health, Safety, and Environmental Manager – York, PA Are you looking to work for a company that places safety above all ...
RHI Magnesita
Hired Organization Address York, PA Full Time
Job description: ESSENTIAL DUTIES AND RESPONSIBILITIES: Create and deploy a vision for NAM Operations Engineering to dri...
RHI Magnesita
Hired Organization Address York, PA Full Time
Job description: SUMMARY: The Head of Maintenance is responsible for overseeing the maintenance and repair of all facili...
RHI Magnesita
Hired Organization Address York, PA Full Time
RHI Magnesita GmbH The Specialist, SAP Master Data, is responsible for providing insights to drive accuracy and speed in...

Not the job you're looking for? Here are some other Rotary Kiln Process Engineer jobs in the York, PA area that may be a better fit.

Rotary Kiln Engineer

LHH, York, PA

Senior Rotary Kiln Engineer

RHI Magnesita, York, PA

AI Assistant is available now!

Feel free to start your new journey!