Electrical Controls Engineer

Summary:

We are seeking a motivated and experienced Electrical Automation Controls Engineer to join our team! If you thrive in dynamic environments, enjoy problem-solving, and have a passion for cutting-edge automation technology, we want to hear from you.

This position will work collaboratively in a cross-discipline technical team of engineers, programmers, designers, and technicians in the development and implementation of control systems for our facilities. The candidate will be skilled in manufacturing automation design, integration, troubleshooting, engineering, programming, and consulting.  The candidate will have exceptional problem-solving skills, and the ability to work independently and in team environments. They will be proactive, resourceful & highly motivated with good communication skills and ability to work in a high output environment.

Work Shift: 1st Shift

Key Responsibilities:

• Design, program, and troubleshoot PLC (Programable Logic Controller) and HMI (Human Machine Interface) systems across various industrial platforms.
• Configure, install, and maintain VFDs (Variable Frequency Drive), motion controls, and associated components.
• Develop and debug control systems that integrate pneumatics, hydraulics, solenoids, weight scales, pressure transducers, level sensors, and a variety of other process and instrumentation sensors to ensure reliable operation and seamless integration with existing systems.
• Assist with the installation and startup of new equipment, incorporating advanced instrumentation and control solutions to enhance system performance and functionality.
• Work with 480VAC and 24VDC systems, ensuring compliance with safety and code requirements.
• Design and install conduit, cabling, and power distribution and controls systems.
• Provide technical support for production, maintenance, and other departments to ensure seamless operation, minimal downtime, and optimal system performance.
• Design and implement upgrades, add-ons, and enhancements to existing equipment to improve efficiency, reduce points of failure, and extend system life cycles.
• Implement automation solutions using Inductive Automation Ignition, SQL databases, and scripting languages like Python and Java.
• Troubleshoot and optimize processes involving sensors, relays, inductive/capacitive proximity switches, and photo eyes.
• Conduct root-cause analysis for system failures and recommend long-term corrective actions.
• Collaborate with cross-functional teams on continuous improvement initiatives to enhance productivity and reliability.
• Read and work from electrical schematics, P&IDs, and technical documentation.

Requirements:

• Must be able to work in a variety of environments, including temperatures as low as 28°F and higher, with varying levels of humidity.
• Exposure to clean, wet, and dusty conditions is expected, requiring adaptability to different working environments.
• Reliable transportation is required, with the ability to travel between sites as needed.
• Must be able to comfortably operate forklifts, scissor lifts, and boom lifts, and work confidently from ladders as required to perform job duties.

Education:

Degree in Electrical Engineering, Automation Engineering, or a related field (or equivalent work experience) preferred.

Experience:

• At least 4 years of control engineering experience with advanced knowledge of PLCs, HMIs, and SCADA control systems preferred. Background in reading electrical control schematics & instrumentation a plus.
• Hands-on knowledge of PLC platforms such as Allen-Bradley, Siemens, Omron, or Automation Direct.
• Proficiency in CAD software for designing electrical schematics, including AutoCAD Electrical, SolidWorks, and Fusion 360.
• Familiarity with robotics and automation systems is a plus.
• Experience with motion controls (e.g., servo drives, stepper motors) a plus.
• Understanding of networking concepts (Ethernet/IP, Profinet, EtherCAT, Modbus, etc.).
• Experience with SQL databases, scripting, and software troubleshooting.
• Ability to optimize and troubleshoot Inductive Automation Ignition implementations.
• Experience with AI Vision, Machine Learning, and Image Annotation, including supporting libraries like OpenCV, PyTorch, TensorFlow, YOLO, and related frameworks for computer vision and predictive analytics a plus.
• Familiarity with fire alarm systems, surveillance systems, and their integration into facility controls is highly desirable a plus.
• Proficiency in control panel design, including component selection and layout.
• Familiarity with safety standards for industrial environments, including NFPA 70E and OSHA compliance.
• Ability to work independently and as part of a collaborative team.
• Excellent troubleshooting, communication, and documentation skills.

We offer a full range of benefits and perks including:

• Medical, dental, and vision insurance
• Telehealth services
• Well-Being Support Programs
• FSA and HSA available
• 401k
• Stock Purchase Plan
• Company Paid Life Insurance
• Short-Term & Long- Term Disability
• Fully Funded Education
• Discount Program
• Relocation Assistance

Sponsorship is not offered for this position and applicant must reside in the United States.

Highly recommended to include a resume in a PDF or Word Document format.

Tyson Foods is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will be considered without regard to race, national origin, color, religion, age, genetics, sex, sexual orientation, gender identity, disability or veteran status.