Quality Tech I

Specific:

• Perform visual and dimensional inspections on products from foil printing, die-cutting, and injection molding (IML) processes to ensure compliance with specifications and customer standards.
• Verify print quality through color proofing and visual checks; must have the ability to distinguish colors accurately (color vision required).
• Measure components using precision tools such as rulers, calipers, gauges, and micrometers to confirm dimensional accuracy.
• Identify, document, and report non-conformities or deviations in real time to prevent defective product release.
• Perform repetitive inspection tasks with accuracy and consistency throughout the shift.
• Accurately complete all required documentation and inspection records in a timely manner.
• Follow and enforce all applicable Safety Standards, Standard Operating Procedures (SOPs), Good Manufacturing Practices (GMPs), and internal quality system procedures.
• Apply knowledge of SPC (Statistical Process Control), SQF, and HACCP standards to evaluate and maintain product quality.
• Maintain familiarity with production processes, including flexographic printing, die-cutting, and injection molding with IML labels.
• Utilize computers for quality data entry and reporting; proficiency with Windows OS and Microsoft Office programs (Excel, Word, Outlook) required. 
• Lift and move materials weighing up to 40 pounds as needed during inspections or sampling.
• Maintain a clean and organized work area, complying with plant safety and hygiene standards.
• Demonstrate flexibility by adapting to shift changes or covering for fellow employees when needed.
• Understand and follow company policies and safety protocols at all times.
• Exhibit the ability to work independently with minimal direct supervision while maintaining a high level of accountability.

Eventual:

• Perform routine and scheduled evaluations at multiple production stations, including Polytype, flexographic printing, die-cutting, and injection molding (IML), ensuring quality compliance throughout each process.
• Accept or reject finished goods, raw materials, semi-finished products, or externally manufactured items based on inspection results, specification compliance, and visual evaluation.
• Document inspection results accurately, including notations, deviations, and corrective actions, following established formats and protocols.
• Ensure first-piece approval is performed for all processes before releasing production runs.
• Understand process variability: while routine visitation is minimal, frequent follow-up is required when quality concerns arise.
• Minimum Quality Check Frequencies:
• Polytype Printing: Minimum once every 2 hours.
• Flexographic Printing: At every roll change.
• Die Cutting: Minimum once every 2 hours.
• Injection Molding (IML): Minimum once every 2 hours.
• Complete daily shift reports summarizing quality activities, issues, rejections, and actions taken.
• Log all inspection data in the designated systems or forms with clarity and accuracy.
• Participate in first-article inspections and quality sign-offs at the start of production orders.
• Proactively identify and report non-conformances or process issues to supervisors or managers to ensure rapid containment and resolution.
• Support continuous improvement efforts by collaborating with production staff and maintenance personnel on root cause analysis and preventive actions.
• Engage in ongoing training to recognize quality issues and stay current with updated procedures, inspection criteria, and control standards.