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Process Engineer

U.S. Pipe 2024
Birmingham, AL Full Time
POSTED ON 2/9/2025
AVAILABLE BEFORE 5/8/2025

Why Join Our Team?

Do you want to be part of a team that is making a positive difference in lives across the globe? Do you want to be part of a culture where you are recognized, respected, and rewarded for a job well done? U.S. Pipe has been providing quality water and wastewater products since 1899, and for over the past 125 years we have proudly supported local governments, municipalities, water departments, and businesses across the United States, and the world.

What We Offer :

  • Team Collaboration : Join a team-oriented environment where collaboration is not just a buzzword but a priority.
  • Career Growth : Be part of an industry leader renowned for world-class design, manufacturing, sourcing, and distribution, and take your career to the next level.
  • Comprehensive Benefits : We provide a comprehensive benefits package with options tailored to meet your needs and those of your family.

About the Role :

U.S. Pipe and Foundry is seeking talent to join our Engineering Team as a Process Engineer. This position includes providing support for all our manufacturing plants, sales representatives, and customers. Primary focus is on developing and standardizing the melting, casting, and packaging processes that ensure quality product and reduce risk to the employee, environment, or customers. Emphasis on realizing advancement opportunities in the ductile iron process to improve quality and throughput. Ability to work with Operations, Quality and Procurement to test new materials that improve quality and cost in the ductile iron pipe making process.

Specific Responsibilities :

  • Develops and guides standard work applications and procedures for U.S. Pipe operations and departments around best practices, material usage and quality.
  • Leads the development of U.S. Pipe standard raw material specifications for use in supplier quality assurance and procurement bidding.
  • Evaluating the performance of manufacturing plants’ finished product samples to ensure they meet internal and external specifications.
  • Develop programs to eliminate or reduce non-productive, equipment downtime, costs, losses by leading and guiding teams through Lean events / tools.
  • Cost engineering manufacturing plants’ formulas to increase profitability.
  • Re-designing manufacturing plants’ formulas for enhanced performance.
  • Interacting with customers, both DIY and commercial, giving product recommendations, troubleshooting technical issues, and assisting in complaint resolution.
  • Providing Manufacturing Plant support, including QC training, troubleshooting, and formula administration.
  • Primary owner and developer of simulation modeling for new and existing processes.
  • Interact and train plant personnel.
  • Skills and Qualifications :

  • A bachelor’s degree in Industrial, Mechanical Engineering, or related field.
  • Candidates with 0-10 years’ experience in Quality Assurance, Manufacturing, Project Management, are encouraged to apply.
  • Experience in analytical methods, formal problem-solving methodologies, formulation, mechanical testing, design of experiments, cement chemistry, and adhesives or coatings.
  • Lean Manufacturing or Six Sigma experience a plus.
  • Work in a manufacturing environment a plus.
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