Millwright

Summary Job Description: Responsible for maintenance and repairs of the facility and equipment.

Shift: 8 hour shifts, (all 3 shifts) but could be more based on operational needs. Breaks: 30 minute lunch. Flooring: Cement, wooden platforms, rubber mats. Variable when accessing the outdoors. Lighting: Adequate overhead lighting. Environment: Foundry and machine shop environment. Need to be careful with other employees while moving overhead cranes in the vicinity. Exposed to ambient temperatures outdoors year round. Safety Equipment: Hard hat, gloves, safety glasses, and steel-toe shoes. Strength Range: Medium-Heavy strength range.

Tools and Equipment: All basic hand and power tools, ladders, manuals, prints, dolly, mills, lathes, welder, welding gloves/hood/sleeves, fire resistant jacket, 35 foot lift, harness, lanyards, etc. This list is not all-inclusive.

Job Functions and Functional Job Task Elements

Task #1: Facility Repairs and Maintenance

• This task varies on a day to day basis based on operational needs.
• Receives work orders from supervisor.
• Responsible for building and machine maintenance and repairs.
• Could be required to lift up to 50# frequently and 75-100 # on a rare occasion.
• Primarily lift a weight of 25-50 lbs on an occasional basis per hour from floor to waist and waist to overhead.
• Can also be exposed to vibration through bilateral hands if using power tools for prolonged periods of time.
• Need to have use of bilateral upper and lower extremities and have fluid or functional ROM of the neck and trunk.
• Need to be able to climb, crawl, crouch, bend, squat, and stoop on an occasional basis throughout the day.
• Can be required to work in awkward positions for prolonged periods of time.
• The employee could be required to work off ladders or man lift and work with arms overhead for sustained periods of time to repair cranes, etc.
• A variety of tools requiring fine and gross motor coordination of bilateral hands may be needed.
• Responsible for machine log out/tag out, etc
• Repair doors, windows, roof, etc.
• Need to be able to walk on a continuous basis for tasks on even an uneven terrain on the grounds.
• Responsible for completing maintenance logs as required.
• Needs to be able to complete equipment checklists, read manuals, blue prints and troubleshoot for repairs.
• Responsible for maintaining and repairing sprinkler system, infrared heater, furnace, etc.
• Retrieves parts needed for repairs from storeroom.
• Interacts with outside vendors for parts ordering or repairs.
• Keeps area and tools clean and organized.

Task #2: Welding/Cutting

• Portable welder utilized to weld specific parts.
• Utilizes torch for cutting as needed.
• This task requires sustained neck flexion.
• Arc welding is performed in a standing capacity and the trigger is operated by sustained hand grasping.
• Employee flexes or side bends at trunk and forward reaches to gather parts.
• Need to have the functional use of bilateral arms and legs.
• Needs to frequently, squat, bend, kneel and sustain awkward positions.
• Change welding wire, tips, and nozzles.

Job Analysis Summary Sheet

United Foundries, Inc.

Job Title: Millwright

Essential Job Functions, Frequency/Duration Repairs and maintenance Welding

Material Handling

Floor to Waist Up to 100 # Up to 50#

Waist to Shoulder “ “

Shoulder to Overhead

Pushing/Pulling 30# Force 30# Force

Carry Up to 75-100 # Up to 50#

Positional Tasks

Standing/Walking C C

Sitting I R

Neck

Bending/Flexion F F

Extending “ “

Twisting “ “

Side Bending “ “

Back

Bending/Flexion F O-F

Extending “ “

Twisting “ “

Side Bending F “

Upper Extremity

Right Hand Gripping Mx Mx

Left Hand Gripping Mx Mx

Fine Manipulation F O

Repetitive Motion O F

Reaching F F

Overhead Activity O O

Lower Extremity

Walking C C

Squatting O O

Kneeling “ O

Climbing “ O

Balancing F F

N: Negligible R: Rare I: Infrequent O: Occasional F: Frequent C: Constant

Less than 1% 1% or less of task 2-5% of task 6-33% of task 34-66% of task 67-100% of task

1 or less reps/hour 1-2 reps/hour 3-12 reps/hour 13-30 reps/hour 31-60 reps/hour

1 or less reps/day 2-20 reps/day 21-100 reps/day 101-245 reps/day 246-490 reps/day

Mn: (Minimal) Below 30% of Maximum Force Mx: (Maximal) Exceeding 30% of Maximum Force