Senior Process Engineer (Projects)

Job Description

JOB SUMMARY:

ALTIVIA is seeking an experienced and driven Senior Process Engineer to join our team at the Crosby, Texas facility. In this role, you will lead the design, procurement, construction, and commissioning of new projects, while optimizing existing chemical processes to support business growth and operational excellence. With a strong focus on safety, regulatory compliance, and innovation, you will collaborate with cross-functional teams to develop engineering standards, conduct process hazard analyses, and provide technical leadership for complex chemical manufacturing challenges.

This hands-on role is an exciting opportunity to apply your expertise in chemical engineering fundamentals, process design, and project management. If you are a self-directed leader with a passion for innovation and a proven track record in the chemical industry, we invite you to join ALTIVIA in driving meaningful impact.

JOB RESPONSIBILITIES

Project Leadership:

• Lead design, procurement, construction, and commissioning activities for new projects at the Crosby, Texas plant.
• Define and evaluate technical process alternatives to support business growth and improve chemical tolling operations.
• Oversee conceptual and detailed process designs, project engineering, contractor supervision, and quality assurance.

Process Optimization:

• Provide process engineering support throughout the plant, including leadership in Process Hazard Analyses (PHA) or HAZOP reviews.
• Develop corporate and plant engineering standards, including specification sheets for equipment and instrumentation.
• Lead troubleshooting, debottlenecking, and capacity expansion efforts to optimize plant performance.

Collaboration & Compliance:

• Work with cross-disciplinary teams (CADD, instrumentation, structural, mechanical, automation, construction management) to coordinate successful project execution.
• Ensure projects comply with safety regulations, quality standards, and environmental requirements.

Technical Support:

• Support the Project Manager as a lead process and/or project engineer on large-scale projects.
• Serve as the lead project engineer on small to medium-sized projects, managing scope, schedule, and budget.

QUALIFICATIONS

Required:

• Bachelor’s degree in Chemical Engineering.
• 10 years of experience as a Process or Project Engineer in a chemical manufacturing plant.
• Proficiency in applying core chemical engineering principles, including mass and energy balances, heat transfer, hydraulic calculations, equipment sizing, and MOC selection.
• Demonstrated expertise in process design, automation, troubleshooting, debottlenecking, capacity expansion, P&ID development, and commissioning of new processes.
• Proven experience in leading multidisciplinary project teams and working with external engineering firms and consultants.
• Strong understanding of Process Safety Management (PSM) principles and participation in PHA processes.
• Proficiency in Aspen or ChemCad software.
• Excellent verbal and written communication skills.

Preferred:

• Advanced degree in Chemical Engineering.
• 15 years of experience as a Process Engineer in a chemical manufacturing plant.
• Experience developing corporate and/or plant engineering standards.
• Expertise in various process unit operations, such as batch reactions, bulk storage, railcar loading/unloading, solids handling, distillation, filtration, and thermal oxidation.
• Familiarity with flares, oxidizers, and wastewater treatment systems.
• Knowledge of chemical processes such as Alkoxylation, Maleation, Esterification, and Amine-acid reactions.
• Familiarity with batch and semi-continuous processes.

WHY ALTIVIA?

At ALTIVIA, we take a collaborative and innovative approach to chemistry—both in the lab and in the way we work together. We empower our team with dynamic, multi-disciplinary roles and personalized career paths, fostering growth and success for everyone. Guided by a commitment to improvement and adaptability, we are strategic thinkers and doers, constantly pursuing operational excellence and safety. Every voice is valued, and we believe that the best ideas emerge through collaboration, enabling meaningful contributions at every level of our business. With a steadfast focus on safety, quality, and reliability, we deliver high-quality products that make us a trusted partner for our customers.

EQUAL OPPORTUNITY EMPLOYER

ALTIVIA is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees, free from discrimination based on race, religion, gender, national origin, disability, or any other legally protected status.

THIRD-PARTY AGENCY POLICY

At ALTIVIA, we value partnerships with third-party agencies and work with those who have a formal agreement through our Talent Acquisition team. If you’re interested in partnering with us, please reach out to Talent Acquisition directly to discuss opportunities. Please note that unsolicited resumes sent without an agreement will be considered the property of ALTIVIA and not subject to payment of recruitment fees.