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Senior Controls Engineer 3231794
Metro Associates Waukesha, WI
$118k-147k (estimate)
Full Time 7 Days Ago
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Metro Associates is Hiring a Senior Controls Engineer 3231794 Near Waukesha, WI

Employment Type: Full-timeRelocation Assistance Available: NoOur Award Winning Client, known for numerous accolades and national operations, is looking for a Senior Controls Engineer to join their Advanced Manufacturing team at their Corporate HQ in Waukesha, WI. In this pivotal role, you will design, implement, and successfully scale automated and semi-automated control systems leveraging sound engineering principles and cutting-edge technologies.
Key Responsibilities
  • Design and build factory-level, and line/machine-level control standards and specifications for application by internal equipment development teams and external partners.
  • Act as the corporate SME for plant resources on control systems programming by architecting, writing, and debugging PLC ladder logic/IPC SW with an emphasis on generating organized, structured, documented, maintainable, and reusable code.
  • Perform research and development on new technologies necessary to tackle complex assembly and automation problems, impacting the quality and delivery of products.
  • Implement ANSI/RIA15.06/OSHA compliant control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment.
  • Generate simple and intuitive HMI screens for complex machinery while providing sufficient feedback for troubleshooting.
  • Collaborate with IT to connect manufacturing assets to the enterprise network using established standards and guidelines.
  • Develop new or improved processes through theoretical and practical engineering applications.
  • Identify legacy controls through risk assessment, create remediation plans, and execute controls upgrades according to plan.
  • Create RFQs/RFPs, organize cross-functional reviews of machine requirements, design, qualification, and capability, and engage machine suppliers for automated equipment design reviews and proposals.
  • Travel to machine suppliers for equipment qualification, acceptance testing, and support during build events, with frequent day trips to other sites as needed.
Minimum Qualifications
  • Bachelor of Science Degree in Engineering, Computer Science, or a related discipline.
  • 7 years of experience with Rockwell Logix.
Preferred Qualifications
  • Expert-level experience in the design, programming, integration, and validation of controls in high-volume automated process equipment for discrete manufacturing using Rockwell Logix and GE RXi platforms.
  • Experience in designing controls hardware and OT infrastructures, with a thorough understanding of Industrial Communication Protocols.
  • Experience in creating technical specifications for automated manufacturing equipment, machine qualification requirements, design of experiments, and failure analysis.
  • Expertise in the design of machine safety circuits and programming of safety PLCs.
  • Expertise with software and SCADA platforms to support Industry 4.0 manufacturing projects, including Historians and OPC Servers.
  • Experience with machine integration with common IoT platforms.
  • Experience with SQL and Python/Java is a plus.
  • Effective communication skills in a global environment.
  • Previous experience with SAP or equivalent ERP systems.
  • Experience with Fanuc robotics is a plus.
Knowledge, Skills, & Abilities
  • Works independently with occasional guidance on challenging technical issues.
  • In-depth knowledge and expertise across various areas.
  • Uses best practices and understanding of internal and external business issues to enhance products or services.
  • Strong conceptualization, visualization, and creativity.
  • Excellent time management, prioritization, and analytical problem-solving skills.
  • Strong decision-making skills and the ability to solve complex problems using new perspectives on existing solutions.
  • Represents a career level that may stabilize for many years or even until retirement.
  • Potential to lead cross-functional project teams and ensure cross-functional success.
  • Actively coaches less experienced colleagues.
  • Offers recommendations and implements solutions.
  • Takes ownership of designs and participates in developing standards and procedures.
  • Leads efforts to improve the financial impact of engineering activities on the business, with a thorough understanding of how other functions impact the business.
Physical Demands
  • Regularly required to talk and hear, and use hands to manipulate objects or controls.
  • Regularly required to stand and walk.
  • Occasionally required to stoop, bend, or reach above shoulders.
  • Occasionally lift up to 25 pounds.
  • Frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus.
  • Occasional travel.
Candidate Details: Candidates should have 7 to 10 years of experience, ideally in a mid-senior level role. Management experience is not required. A minimum of a Bachelor's Degree is necessary, with a willingness to travel occasionally.
Benefits
  • Comprehensive health coverage.
  • Dental and vision plans.
  • Retirement savings options.
  • Paid time off and holidays.
  • Wellness programs.
  • Professional development opportunities.
Note: Resumes will be maintained in strict confidentiality until such time as we engage in a detailed discussion regarding a specific opportunity, and both parties mutually agree to proceed. We consistently receive new opportunities every day. Should your professional background closely align with the specific requirements of our client, we will promptly reach out to you to initiate further exploration of potential opportunities.

Job Summary

JOB TYPE

Full Time

SALARY

$118k-147k (estimate)

POST DATE

06/20/2024

EXPIRATION DATE

07/12/2024

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The following is the career advancement route for Senior Controls Engineer 3231794 positions, which can be used as a reference in future career path planning. As a Senior Controls Engineer 3231794, it can be promoted into senior positions as a Control & Instrument Engineer IV that are expected to handle more key tasks, people in this role will get a higher salary paid than an ordinary Senior Controls Engineer 3231794. You can explore the career advancement for a Senior Controls Engineer 3231794 below and select your interested title to get hiring information.

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