Die Setter

Die Setter – 2nd Shift – Auburn Hills, MI

SUMMARY

Die Setters are responsible for all areas of the die set – clamping, watering, cleaning area, excessive grease from tie bars, and set up cycle per cycle sheet.

Essential Functions

• Change molds in presses for production or sample requirements in a safe, neat, efficient manner (including proper PPE when required)
• Must be able to change 6 molds part to part within 8-hour shift
• Prior to shutting a job down for mold change: When Die Setters approach the mold change, they are to survey the area for any oil leaks, clean the area if need be and they are to write up a work order for repair (if needed) before they begin the mold change
• Prior to pulling a mold, must be assured that the sled is moved back to avoid damage to the tip
• Must not use the injection unit to push mold location ring from the plate
• Inspect all waterlines prior to use
• Replace any damage
• Locate mold and put on as many fittings and hoses as can be installed without interfering with set up
• For Safety reasons always tighten bolts with proper wrench, never hand tighten
• Using 6-point impact when required when noted torque to proper setting
• Check the cycle sheet for any special instructions or auxiliary equipment or supplies which may be required. Pick up parts around press
• Sweep entire area around press to avoid accidental slipping while changing the mold
• Set up work cell with secondaries per layout in book
• Clean and lube mold in press after it is set up
• At tip change must examine the nozzle base with a mirror and flashlight to assure it is clean and free of damage or plastic
• Finger thread the tip fully into base, if unable, must hand tap to clean out
• When clean apply anti-seize to threads only and properly tighten
• Box under press as required
• Transfer mold taken out of the press to the designated area for storage or repair.
• Clean safety glass on the press
• Die Setters will clean all used nozzle tips with the wire wheel and will visually inspect for surface fractures
• When tightening anything with pressure to be applied to a wrench/bar, Die Setter must utilize the “open palm method”
• Maintain inventory of Die Setter supplies in good condition and complete a request for more supplies through a request to the Production Efficiency Tech prior to running out
• Write up a requisition for any supplies or tools needed for mold set up
• Clean machines and auxiliary equipment
• Assist in minor production related cycle problems
• Assist in quality related cycle problems as authorized by and under the guidance of the shift foreman
• When changing a mold, place one bolt in at a time and tighten it all the way before moving on to the next bolt
• Operate the lift truck when required
• Maintain safe driving speeds and have an acute awareness of all surroundings, stop at all cross isles
• Assist in training new Die Setter and/or back up Die Setter
• For safety reasons the minimum acceptable thread engagement is 1 ½ times the bolt diameter
• Any less engagement indicates the bolt is too short and must be replaced with a long bolt
• Use proper clamps for the tool being set
• Use proper washers for bolt and clamp being used.
• It is the responsibility of all employees to take corrective action for all nonconforming items identified by the employee
• When using anything sharp, must use Kevlar gloves and Kevlar burn sleeves on both hands and arms. Perform other duties as required for the safe, efficient operation of the plant
• When setting or pulling tools machine must be set to mold set during any opening or closing during mold set up
• This is to avoid extensive tool damage
• Supervisory Responsibilities- If this position becomes vacant, the Supervisor, or appointed trained Tech or equivalent will resume responsibilities
• Environmental Responsibilities- May be required co functions as a member of environmental response action team, fire brigade, and First Responder, with specialized training as listed in the tracking system
• Provides OJT to personnel where appropriate

Job Type: Full-time

Pay: $19.00 - $24.00 per hour

Benefits:

• Dental insurance
• Health insurance
• Paid time off
• Vision insurance

Schedule:

• Monday to Friday

Work Location: In person

Salary : $19 - $24