Rail Support Operator

Position Title : Rail Support Operator

Location : Decatur, AL USA

Polyplex offers a full line of Benefits (BCBS of Alabama for medical, Guardian- Dental; EyeMed- Vision).

Additional benefits such as team life, STD, LDT and identity theft covered 100%.

401k : company matches 3.5% on an employee's contribution of 6%

Paid leave : 80 hours of accrued Vacation, 24 hours of accrued Emergency Leave, 10 paid Holidays

Expectations

Personal safety and clear understanding of safety processes and procedures with regards to chemical material movement. Basic understanding of shuttle wagon operations as well as pump / blower operation experience (preferably FIKE systems). Analyze problems or deviations and ensure timely corrective actions are taken. The Resin Rail Operator is responsible for receiving / shipping all raw materials transported by rail to Polyplex. The position also requires the unloading of raw materials to the appropriate Resin storage silos. This will require operating the shuttle wagon and will also require operating the unloading equipment for the raw materials (liquid and powder) by way of mechanical pump and blower. This will require basic knowledge of the maintenance of these systems (ex. cleaning filters for equipment, trouble-shooting shuttle wagon failures). Finally, when not engaged in these operations, it may be necessary to assist other parts of the plant in various roles (Resin, Warehouse). This will not require knowledge specific to these areas but instead additional labor may be required.

Job Duties and Responsibility

• Follow safety procedures for machine and activities and perform safe operational activities in order to avoid safety incidents
• Be aware when it may be necessary to clean various filters in order to retain good flow and unloading speed
• Keep rail unloading work area clean and free from debris
• Make lead operator in resin aware when it is necessary to perform maintenance on any and all rail unloading equipment (ex : shuttle wagon, pump, blower, filter)
• Execute raw material handling, charging and monitoring consumption in prescribed format
• Co-ordination with resin lead / filter cleaning agency for filter readiness.
• End-to-end waste handling within the shift. Waste disposal at designated place
• Writing shift reports and making others aware of abnormalities (process, product, machine) during shift
• When not engaged in rail specific tasks, it may be necessary to help with other sections of the plant
• Reading and understanding work instructions in work group area
• Additional duties as assigned
• Submit sample of each rail car to resin lab operator for quality checks BEFORE unloading rail car
• If necessary, reject arriving rail cars that fail quality control checks
• Prevent contamination of raw materials during shipping and unloading
• Maintain proper housekeeping of the rail yard and work area based on 5S principles
• Keep log book of all received / shipped rail cars and dates of when they were received / unloaded / shipped out
• Assist in implementing and maintaining ISO standards (ex. - ISO 9001, ISO 14001, OHSAS 18001 & ISO 22000) in work group
• Suggest and implement kaizen (Improvements) to improve overall performance in terms of PQCDSME. Preparing OPLS and training based on PQCDSME
• Comply with OT requirement per the shift schedule and the Overtime Management Procedure

Physical Requirements

Behavioral

Certificate & Training Requirements

Ideal Incumbent profile :

Education : High School Diploma or GED Required

Industry Experience : At least 2 years' experience in a manufacturing environment preferred